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Wrinkled jacquard-like fabric and manufacturing technology thereof

A technology for making crafts and fabrics, applied in fabric surface trimming, weaving, fabrics, etc., which can solve the problems of high cost and high price of jacquard looms, and achieve the effect of low cost, flexible creasing method, and no deformation after washing

Active Publication Date: 2018-10-12
绍兴水乡纺织科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But jacquard looms are more expensive than ordinary dobby looms, and generally yarn-dyed factories are only equipped with dobby looms, but there are still limitations in weaving
[0006] In fact, no matter what equipment is used, the cost is very high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Wrinkled jacquard-like fabric and manufacturing technology thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A kind of manufacturing technology of crumpled imitation jacquard fabric, comprises the following steps:

[0041] (1) Gray cloth weaving: 25D polyester yarn with a mass ratio of 24% is used as the warp yarn, and 30ST / C yarn with a mass ratio of 75% is used as the weft yarn, and the gray cloth is obtained by plain weaving;

[0042] (2) Dyeing: Control the dyeing temperature of reactive dyes at 98°C and keep it warm for 40 minutes. Add Yuanming powder 35g / L before dyeing;

[0043] (3) Water washing or reduction cleaning: fully wash the dyed gray cloth, and perform reduction cleaning when dyeing dark colors;

[0044] (4) Shaping; when shaping, control the temperature of the above gray cloth to 130°C, and adjust the speed to 45 m / min;

[0045] (5) Hot roll crumpling: use 1.8 tons of hot roll pressure to crump the gray cloth; the temperature of the hot roll is 180°C, and the speed is 20-m / min. There are patterns or patterns on the hot roller;

[0046] (6) Carry out bronz...

Embodiment 2

[0049] A kind of manufacturing technology of crumpled imitation jacquard fabric, comprises the following steps:

[0050] (1) Gray cloth weaving: 20D nylon yarn with a mass ratio of 29% is used as the warp yarn, and 32S cotton yarn with a mass ratio of 70% is used as the weft yarn, and the gray cloth is obtained by plain weaving;

[0051] (2) Dyeing: control the dyeing temperature of the reactive dye at 100°C and keep it warm for 50 minutes. Add Yuanming powder 40g / L before dyeing.

[0052] (3) Water washing or reduction cleaning: fully wash the dyed gray cloth, and perform reduction cleaning when dyeing dark colors;

[0053] (4) Finalize the shape; control the temperature of the above-mentioned gray cloth to 140°C when finalizing the shape, and adjust the speed of the vehicle to 50 m / min.

[0054] (5) Hot roll crumpling: use 2.0 tons of hot roll pressure to crump the gray cloth; the temperature of the hot roll is 185°C, and the speed is 25 m / min. The hot roll is provided wi...

Embodiment 3

[0058] A kind of manufacturing technology of crumpled imitation jacquard fabric, comprises the following steps:

[0059] (1) Gray cloth weaving: 30D nylon yarn with a mass ratio of 34% is used as warp yarn, and 60S T / C yarn with a mass ratio of 65% is used as weft yarn, and gray cloth is obtained by plain weaving;

[0060] (2) Dyeing: Control the dyeing temperature of reactive dyes at 105°C and keep it warm for 60 minutes; add 45g / L of sodium sulfate before dyeing;

[0061] (3) Water washing or reduction cleaning: fully wash the dyed gray cloth, and perform reduction cleaning when dyeing dark colors;

[0062] (4) Shaping; when shaping, control the temperature of the above gray cloth to 150°C, and adjust the speed to 55 m / min;

[0063] (5) Hot roller crumpling: using a hot roller pressure of 1.8 tons to 2.2 tons to crump the gray cloth; the temperature of the hot roller is 190°C, and the speed is 30 m / min;

[0064] (6) Carry out bronzing with a mass ratio of 1% on the surface o...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a wrinkled jacquard-like fabric and a manufacturing technology thereof, and belongs to the technical field of textile fabric production and processing. The wrinkled jacquard-like fabric is formed from, by mass, 24-34% of warp and 65-75% of weft through plain weave; longitudinal and transverse three-dimensional stripes are formed through wrinkling, the warp is 20-30 D polyamide yarn or polyester yarn, and the weft is 30-60 S cotton yarn or T / C yarn. The manufacturing technology of the wrinkled jacquard-like fabric includes the steps of grey fabric weaving, dyeing, washing with water or reduction clearing, shaping, hot roll wrinkling, inspection, packaging and warehousing. The longitudinal and transverse three-dimensional stripes similar to jacquard and different indensity are formed through wrinkling, a natural texture is formed, and the jacquard-like effect is vivid; the surface of the fabric is endowed with the dotted flash effect through gold powder or silver powder pyrography. The jacquard pattern is flexible and natural, and the fabric is good in texture and hand feeling, light, thin and transparent, free of deformation after being washed many times, high in benefit, high in yield, low in cost, wide in application range and the like.

Description

technical field [0001] The invention relates to a crumpled imitation jacquard fabric and a manufacturing process thereof, belonging to the technical field of textile fabric production and processing. Background technique [0002] Traditional jacquard fabrics are woven by jacquard looms and jacquard machines. The jacquard patterns weaved are mechanically rigid, and because of the high price of jacquard machine equipment, slow speed and low production efficiency, the production cost is high. Therefore, Limit the development of jacquard fabric again to a certain extent. [0003] At present, laser technology has been applied in many processes of textile industry at home and abroad (such as: cutting, sewing, deformation, modification, singeing, color fixing, anti-counterfeiting and bleaching, etc.). Laser engraving is also used in the production of imitation jacquard fabrics. The characteristics of textile laser engraving: based on the morphological characteristics, chemical str...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D03D15/00D06C23/04D06Q1/04D06P1/38D06C7/02D03D15/217D03D15/283D03D15/47
CPCD03D15/00D06C7/02D06C23/04D06P1/38D06Q1/04D10B2201/02D10B2331/04D10B2331/02D03D15/47
Inventor 马金星马定海
Owner 绍兴水乡纺织科技有限公司
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