Intelligent production lines capable of producing standard PC components of multiple species and production process

A production line and multi-variety technology, applied in the direction of wire processing, wire mesh, manufacturing tools, etc., can solve the inability to fully achieve traceability of the production process, report management, remote management, enterprise ERP interactive docking, high energy consumption, and labor intensity major issues

Active Publication Date: 2018-11-27
美好建筑装配科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the types of products produced by most domestic PC production lines have limitations, low output, high energy consumption, and do not make full use of information technology and intelligent manufacturing technology to realize the whole process control of design, p

Method used

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  • Intelligent production lines capable of producing standard PC components of multiple species and production process
  • Intelligent production lines capable of producing standard PC components of multiple species and production process
  • Intelligent production lines capable of producing standard PC components of multiple species and production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0118] Embodiment one (laminated floor production):

[0119] The empty mold table rotates to the mold setting device station, and the mold removal manipulator 100 automatically recognizes the position of the side mold through the machine vision device, and removes the side mold and transfers it to the side mold transmission track 102. When the side mold transmission track 102 passes through the side mold, it is automatically cleaned When the device 103 is installed, the side mold automatic cleaning device 103 completes the side mold cleaning, and the side mold continues to be transported to the side mold library 106 grabbing area along the side mold transmission track 102. The system automatically finds suitable vacant positions and sorts the side forms into storage. The empty mold table is transferred from the mold table station 1 to the mold table station 2, passing through the mold table automatic cleaning device 101 on the way, automatically completing the mold table clean...

Embodiment 2

[0120] Embodiment two (superimposed shear wall production):

[0121] The empty mold table rotates to the mold setting device station, and the mold removal manipulator 100 automatically recognizes the position of the side mold through the machine vision device, and removes the side mold and transfers it to the side mold transmission track 102. When the side mold transmission track 102 passes through the side mold, it is automatically cleaned When the device 103 is installed, the side mold automatic cleaning device 103 completes the side mold cleaning, and the side mold continues to be transported to the side mold library 106 grabbing area along the side mold transmission track 102. The system automatically finds suitable vacant positions and sorts the side forms into storage. The empty mold table is transferred from the mold table station 1 to the mold table station 2, passing through the mold table automatic cleaning device 101 on the way, automatically completing the mold tab...

Embodiment 3

[0123] Embodiment three (laminate shear wall with insulation board):

[0124] The empty mold table rotates to the mold setting device station, and the mold removal manipulator 100 automatically recognizes the position of the side mold through the machine vision device, and removes the side mold and transfers it to the side mold transmission track 102. When the side mold transmission track 102 passes through the side mold, it is automatically cleaned When the device 103 is installed, the side mold automatic cleaning device 103 completes the side mold cleaning, and the side mold continues to be transported to the side mold library 106 grabbing area along the side mold transmission track 102. The system automatically finds suitable vacant positions and sorts the side forms into storage. The empty mold table is transferred from the mold table station 1 to the mold table station 2, passing through the mold table automatic cleaning device 101 on the way, automatically completing the...

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PUM

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Abstract

The invention provides an intelligent production lines capable of producing standard PC components of multiple species and production process. Two intelligent production lines are arranged between anA shaft to a C shaft and between the C shaft to an E shaft respectively, are symmetric relative to the C shaft, and are installed between 1-28 axis of each span; each production line comprises a moldplacing device, a mesh bar processing device, a truss bar processing device, a material distribution machine, a turnover machine, a curing kiln, a stacker and a tipper. According to the production lines, three kinds of standard PC components of laminated slabs, superposed shear walls with no heat preserving function and superposed shear walls with a heat preserving function can be produced simultaneously by a single production line, and an information system is utilized to achieve whole process control of designing, producing and transporting to further reduce labor force. Only eighteen workers are needed to work on the intelligent production line in a working time period, the number of the workers is only one fourth of that of a traditional PC production line, current worker shortage is prevented, the labor intensity is reduced, the product quality and production efficiency are improved, and the production cost of enterprises is reduced.

Description

technical field [0001] The invention relates to the field of automatic production lines of prefabricated concrete components, in particular to an intelligent production line capable of producing multiple varieties of standard PC components and a production process. Background technique [0002] With the large-scale development of national urbanization, the construction industry is also undergoing major changes. The disadvantages of traditional buildings, such as large amount of construction waste, high labor cost, large amount of sewage, time-consuming, and energy-consuming, are gradually appearing. In this process, prefabricated buildings ushered in development opportunities in this process. [0003] Various incentive policies have been continuously introduced to promote the rapid development of prefabricated buildings. This is because compared with traditional building construction, this industry has the advantages of energy saving, water saving, labor saving, high produ...

Claims

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Application Information

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IPC IPC(8): B28B1/04B28B7/38B28B11/24B28B13/02B28B13/06B28B15/00B28B23/02B21F27/10
CPCB21F27/10B28B1/045B28B7/382B28B7/386B28B11/245B28B13/0215B28B13/0235B28B13/065B28B15/007B28B23/022
Inventor 刘纪祥胡水兵周健陈智涂继开倪华中
Owner 美好建筑装配科技有限公司
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