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High-temperature surface carbon retaining isolation agent for medium-high-carbon steel and application method of high-temperature surface carbon retaining isolation agent

A spacer, medium-high carbon technology, applied in the field of spacer, can solve the problems of low qualified product rate of rolled steel products, no improvement and optimization of decarburization space, troubled technical problems of enterprises, etc., to achieve low production cost, suppress decarburization of the substrate surface, No detrimental erosive effects

Inactive Publication Date: 2018-12-18
晋江市钫淦新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the heating process of medium-high carbon billet before rolling, the surface of the billet undergoes severe oxidation reaction at high temperature, resulting in the serious loss of carbon elements on the surface, which reduces the qualified product rate of rolled steel products. Generally speaking, decarbonization itself is less, but as the market has higher and higher requirements for low decarbonization of rolled products, there is no room for improvement and optimization of decarbonization in terms of production technology, which directly affects the level of my country's manufacturing industry and is a problem. A technical problem for enterprises

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] The release agent is configured according to the ratio of 65% pyroxene, 3% nano-silicon nitride, 3.5% nano-chromium carbide, 10% aluminum ash powder, 18% potassium silicate (modulus 3.0), and 0.5% polyacrylamide, of which nano-nitrogen Both silicon carbide and nano-chromium carbide have a particle size of 200nm, water is a diluent, and the amount of water added is 70% of the above-mentioned total weight. The above-mentioned components are mixed in proportion, and mixed uniformly by mechanical grinding and mixing method to obtain the high-temperature surface carbon-retaining release agent A of the present invention.

[0017] The release agent A is sprayed on the spring steel 54SiCr6 square billet surface at normal temperature, and the normal temperature drying time of the release agent A is 62 minutes to form an isolation layer with a thickness of 200 μm. The sprayed spring steel 54SiCr6 square billet and the unsprayed spring steel 54SiCr6 square The billet enters the fu...

Embodiment 2

[0019] The release agent is configured according to the ratio of 70% diopside, 2.5% nano-silicon nitride, 4.2% nano-chromium carbide, 13% aluminum ash powder, 10% potassium silicate (modulus 3.0), and 0.3% polyacrylamide. Both the particle size of silicon nitride and nano-chromium carbide are 100nm, water is used as diluent, and the amount of water added is 80% of the above total weight. The above-mentioned materials are mixed in proportion, and mixed uniformly by mechanical grinding and mixing, to obtain the high-temperature surface carbon-retaining release agent B of the present invention.

[0020] Spray the release agent B on the surface of the low-temperature Erhuo bearing steel GCr15 steel slab, and wait for the release agent B to dry at room temperature for 86 minutes to form an isolation layer with a thickness of 300 μm. The sprayed Erhuo bearing steel GCr15 steel slab and the unsprayed Erhuo Bearing Steel GCr15 steel slabs are put into the furnace at the same time, and...

Embodiment 3

[0022] The release agent is configured according to the ratio of 75% diopside, 1.9% nano-silicon nitride, 2% nano-chromium carbide, 6% aluminum ash powder, 15% potassium silicate (modulus 3.0), and 0.1% polyacrylamide. Both the particle size of silicon nitride and nano-chromium carbide are 400nm, and water is used as a diluent, and the amount of water added is 65% of the above total weight. Mix the above-mentioned materials in proportion, and mix them uniformly by mechanical grinding and mixing to obtain the high-temperature surface carbon-retaining release agent C of the present invention.

[0023] Spray the release agent C on the surface of the spring steel 60Si2Mn square billet at normal temperature, and wait for the release agent C to dry at room temperature for 115 minutes to form an isolation layer with a thickness of 500 μm. The billet enters the furnace at the same time, and enters the heating furnace for 1040°C treatment to realize surface protection. The surface isol...

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Abstract

The invention relates to a high-temperature surface carbon retaining isolation agent for medium-high-carbon steel and an application method of the high-temperature surface carbon retaining isolation agent. The high-temperature surface carbon retaining isolation agent comprises components including, by weight percent, 60%-85% of diopside, 1%-5% of nano silicon nitride, 1%-5% of nano chromium carbide, 5%-15% of aluminum ash powder, 6%-25% of potash water glass and 0.1%-0.5% of polyacrylamide, wherein the granularity of the nano silicon nitride and the granularity of the nano chromium carbide are100-500 nm, and the added water volume accounts for 60%-90% of the total weight. The above components are evenly mixed according to a mechanical grinding and mixing method to prepare the isolation agent with the granularity smaller than 100 microns. The isolation agent is suitable for high-temperature protection when a steel blank is heated at the temperature of 900-1,150 DEG C for 1-10 h, the isolation agent is sprayed to the surface of the normal-temperature steel blank, the thickness of the isolation agent ranges from 200 microns to 500 microns, a glass base protection film is formed in the temperature rise process of the isolation agent, and carbon oxygen mutual permeation of the surface of the base body is protected. After the protected steel blank is heated, the isolation agent andthe steel blank surface scales can be completely removed through high-pressure water descaling, the isolation agent achieves the function of carbon retaining, the rolled material surface decarburization layer depth is effectively reduced, the rolled material surface quality is improved, and the usage cost is low.

Description

technical field [0001] The invention relates to a release agent, in particular to a release agent for maintaining carbon on the high-temperature surface of medium-high carbon steel and an application method thereof. Background technique [0002] During the heating process of medium-high carbon steel billet before rolling, the surface of the billet undergoes severe oxidation reaction at high temperature, resulting in the serious loss of carbon elements on the surface, which reduces the qualified product rate of rolled steel products. Generally speaking, decarbonization itself is less, but as the market has higher and higher requirements for low decarbonization of rolled products, there is no room for improvement and optimization of decarbonization in terms of production technology, which directly affects the level of my country's manufacturing industry and is a problem. A technical problem for the enterprise. Contents of the invention [0003] In order to overcome the above-...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/70
CPCC21D1/70
Inventor 莫爱萍沈白
Owner 晋江市钫淦新材料科技有限公司
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