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Led substrate

A technology of LED substrates and metal substrates, applied in electrical components, circuits, semiconductor devices, etc., can solve the problems of high price and poor thermal conductivity of ceramic substrates, achieve excellent thermal conductivity, simple and effective control, and broad application prospects

Inactive Publication Date: 2019-01-22
湖南源创高科工业技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide an LED substrate to solve the problems of poor thermal conductivity of existing aluminum-based LED substrates and high price of ceramic substrates

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A kind of LED substrate provided by the present invention is adopted, the metal substrate is an aluminum substrate with a thickness of 1mm, and the area is 400mm×300mm, and the coating of the insulating and heat-conducting layer adopts the spraying method, and the total thickness is 50 μm, wherein the high heat-conducting filler is SiC, The high-pressure resistant filler is white carbon black, the particle size of SiC and white carbon black is 1-10 μm, and the bonding phase is nano-Al 2 o 3 The specific composition of the sol and the slurry is as follows; the conductive layer is manufactured by electroless copper plating-electroplating copper method, and the thickness of the copper layer is 35.4 μm.

[0031] Its production process is as follows:

[0032] A. Coarsening and cleaning treatment of aluminum substrate;

[0033] B. Apply insulating and thermally conductive paste to the surface of the roughened and cleaned aluminum substrate to form a coating with the above t...

Embodiment 2

[0047] Adopt a kind of LED substrate that the present invention provides scheme, metal substrate is the aluminum substrate of thickness 2mm, and area is φ 100mm, and the coating of its insulating and heat-conducting layer adopts screen printing method, and total thickness is 70 μm, and wherein high heat-conducting filler is Al 2 o 3 , SiC, high pressure resistant filler is sericite, Al 2 o 3 The particle size of SiC and sericite is 5-10μm, and the bonding phase is nano-SiO 2 The specific composition of the sol and the slurry is as follows; the conductive layer is manufactured by a vapor phase deposition-electroplating copper method, and the thickness of the copper layer is 20.2 μm.

[0048] The manufacturing process of this embodiment is similar to that of Embodiment 1.

[0049] The composition of the insulating and thermally conductive paste is shown in the table below:

[0050]

solvent

additive

High thermal conductivity filler

High pressure packi...

Embodiment 3

[0060] Adopt a kind of LED substrate of the scheme provided by the present invention, the metal substrate is the aluminum substrate of thickness 2mm, and area is φ 280mm, and the coating of its insulating heat conduction layer adopts spraying method, and total thickness is 70 μm, wherein high heat conduction filler is SiC, diamond powder , the high pressure resistant filler is sericite, SiC 、 The particle size of diamond powder and sericite is 1-10μm, and the bonding phase is nano TiO 2 The specific composition of the sol and the slurry is as follows; the conductive layer is manufactured by electroless plating-electroplating method, and the thickness of the copper-tin alloy layer is 70 μm.

[0061] The manufacturing process of this embodiment is similar to that of Embodiment 1.

[0062] The composition of the insulating and thermally conductive paste is shown in the table below:

[0063]

solvent

additive

High thermal conductivity filler

High pressure...

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PUM

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Abstract

The invention provides an LED substrate and a manufacturing method thereof, which sequentially comprises a metal substrate, an insulating heat conductive layer and a conductive metal layer. The insulation and heat conduction layer is an inorganic composite material, and the thickness of the insulation and heat conduction layer is not more than 0.3 mm; The metal base material is copper, aluminum, copper alloy or aluminum alloy. The mixture of nano-SiO2 sol, nano-Al2O3 sol and TiO2 sol is used as binder, which has excellent compatibility with heat conductive filler and high-pressure breakdown-resistant filler, achieves high heat conductive filler content, and ensures heat conductivity of the coating and bonding strength of the metal layer. As a result, the LED substrate provided by the invention has excellent electric breakdown resistance and thermal conductivity.

Description

technical field [0001] The invention relates to the field of circuit substrates, in particular to a substrate that can be widely used in the field of high-power LEDs. Background technique [0002] As a new type of light source, LED light-emitting diode has the advantages of high photoelectric conversion efficiency, high brightness, low power consumption, long life, and low cost. It has been widely used in display, office and home lighting, road lighting, high-brightness lighting and other fields. play an increasingly important role. Although LED light sources have the advantages of long life and low power consumption, a large amount of waste heat will be generated during use, which will cause the temperature of the components to rise. LED light sources work at high temperatures for a long time (50°C and above in this field), and their life will be greatly reduced. Therefore, high-power LED light sources are equipped with considerable-scale heat dissipation components to coo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L33/48H01L33/62H01L33/64
Inventor 彭虎夏广斌刘忠李聪
Owner 湖南源创高科工业技术有限公司