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Powder material for repairing blasted prestressed high-strength concrete pipe pile and preparation method thereof

A high-strength concrete and prestressed technology, applied in the field of building materials, can solve the problems of complicated operation, cumbersome repair process, and the strength does not meet the strength requirements of the pipe pile body, and achieves the effect of high strength and guaranteed durability.

Inactive Publication Date: 2019-02-05
FUJIAN JIANHUA CONSTR MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, pipe pile enterprises mainly use epoxy resin plus aggregate and sulfur plus aggregate to repair blasting piles. Among them, the method of epoxy resin plus aggregate is not only expensive, but also cumbersome to repair. The materials used for preparation include Strong acid and strong corrosive materials will cause great damage to the skin of repair personnel
However, the method of adding sulfur to aggregates requires high-temperature dissolution of sulfur before it can be mixed with aggregates for use. Not only is the operation complicated, but it is also very unfavorable to the health of the operators during the operation, and sulfur allergy and poisoning are prone to occur.
At the same time, the strength of these two repair materials not only fails to meet the strength requirements of the C80 pipe pile body, but also the durability of the repaired piles in the complex underground environment has yet to be verified.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] In parts by weight, weigh 450 parts of sulfoaluminate cement with a strength grade of 62.5, 35 parts of silica fume, 360 parts of natural sand, 0.3 parts of polyethylene oxide, 100 parts of steel fiber, 5 parts of basalt fiber, and heavy calcium carbonate 50 parts, 1.4 parts of water reducer. The natural sand is medium-coarse sand with a fineness modulus of 2.5-3.3, a mud content of no more than 1%, a mud content of 0, and a chloride ion content of less than 0.01%.

[0028] The specific preparation method is as follows:

[0029] (1) Put natural sand, silica fume, cement, heavy calcium carbonate, and steel fiber into the powder mixer respectively, and stop after stirring for 5 minutes;

[0030] (2) Weigh the proportioned amount of water reducer, polyethylene oxide, and basalt fiber into the container and manually stir for 3 minutes;

[0031] (3) Start the mixer, drop into the mixture of water reducing agent, polyoxyethylene, basalt fiber while stirring, and stop stirri...

Embodiment 2

[0035] In parts by weight, take 400 parts of cement with a strength grade of 62.5, 35 parts of silica fume, 360 parts of natural sand, 0.3 parts of polyethylene oxide, 100 parts of steel fiber, 1 part of polyethylene fiber, and 100 parts of heavy calcium carbonate. 1.3 parts of water reducing agent.

[0036] The specific preparation method is as follows:

[0037] (1) Put natural sand, silica fume, cement, heavy calcium carbonate, and steel fiber into the powder mixer respectively, and stop after stirring for 5 minutes;

[0038] (2) Weigh the water reducer, polyethylene oxide, and polyethylene fiber in the proportioned amount and put them into the container and manually stir for 3 minutes;

[0039] (3) Start the mixer, drop into the mixture of water reducing agent, polyethylene oxide and polyethylene fiber while stirring, and stop stirring after continuing to stir for 30 minutes;

[0040] (4) Bag and seal the stirred powder and store it for later use.

[0041] Take 25 kg of ...

Embodiment 3

[0043] In parts by weight, take 400 parts of cement with a strength grade of 72.5, 35 parts of silica fume, 360 parts of natural sand, 0.3 parts of polyethylene oxide, 100 parts of steel fiber, 2 parts of glass fiber, 100 parts of heavy calcium carbonate, minus 1.4 parts of water agent.

[0044] The specific preparation method is as follows:

[0045] (1) Put natural sand, silica fume, cement, heavy calcium carbonate, and steel fiber into the powder mixer respectively, and stop after stirring for 5 minutes;

[0046] (2) Weigh the proportioned amount of water reducer, polyethylene oxide, and glass fiber and put them into the container and manually stir for 3 minutes;

[0047] (3) Start the mixer, drop into the mixture of water reducer, polyoxyethylene and glass fiber while stirring, and stop stirring after continuing to stir for 30 minutes;

[0048] (4) Bag and seal the stirred powder and store it for later use.

[0049] Take 25 kg of the above-prepared bagged powder, add 5.5...

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Abstract

The invention relates to the field of building materials, in particular to a powder material for repairing a blasted prestressed high-strength concrete pipe pile and a preparation method thereof. Therepairing powder material is prepared from the following raw materials in parts by weight: 400 to 600 parts of cement, 32 to 60 parts of silicon ash, 300 to 450 parts of building sand, 0.2 to 0.6 partof polyoxyethylene, 50 to 100 parts of steel fiber, 0.5 to 10 parts of nonmetal fiber, 50 to 150 parts of heavy calcium carbonate, and 1.0 to 1.8 parts of a water reducing agent. The repairing powdermaterial is prepared by a method of producing powder material in a centralized manner according to a certain proportion. The powder material has the advantages of relative low cost, higher construction speed, as well as higher strength and higher durability compared with the conventional repairing materials prepared from epoxy resin and aggregate and from sulfur and aggregate. Moreover, the conventional materials such as cement, natural sand and silicon ash are adopted, so that the powder material has the advantage of no injury to human body compared with the conventional repairing material.

Description

technical field [0001] The invention relates to the field of building materials, in particular to a prestressed high-strength concrete pipe pile blasting pile repair powder and a preparation method thereof. Background technique [0002] With the rapid development of the national economy, the use of prestressed high-strength concrete pipe piles (PHC pipe piles, hereinafter referred to as pipe piles) in pile foundation projects has increased year by year. At present, China has become the largest pipe pile consumer market in the world. However, during the pile sinking construction process of pipe piles, due to the influence of unfavorable factors such as hard geology, improper operation, and insufficient strength, the pile body often bursts, commonly known as "burst piles". [0003] At present, pipe pile enterprises mainly use epoxy resin plus aggregate and sulfur plus aggregate to repair blasting piles. Among them, the method of epoxy resin plus aggregate is not only expensive...

Claims

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Application Information

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IPC IPC(8): C04B28/06C04B111/72
CPCC04B28/06C04B2111/72C04B2201/50C04B18/146C04B14/068C04B24/32C04B14/48C04B14/28C04B2103/302C04B14/4643C04B16/0625C04B14/42
Inventor 吴应兵邱志强吕亮林奶华程欢
Owner FUJIAN JIANHUA CONSTR MATERIALS CO LTD