Water-lubricated bearing material and preparation method thereof

Abstract

The invention discloses a water-lubricated bearing material and a preparation method thereof, and belongs to the technical field of composite materials. The problem that an existing bearing has poor adaptability, large wear and the like under severe working conditions is solved. The water-lubricated bearing material is prepared from the following components in parts by weight: 20-30 parts of phenolic resin, 40-50 parts of nitrile rubber, 1-10 parts of graphene powder, 20-30 parts of basalt fiber, 0.1-1 part of a vulcanizing agent, 5-10 parts of a softener and 10-20 parts of a lubricating agent. The water-lubricated bearing material has the advantages of self-lubrication, high load-bearing, anti-fouling adhesion, green and pollution-free and the like through the synergistic action of the components, is suitable for working in internal navigation vessels with poor water quality and containing sediment, can work without water in short time, is low in noise, good in shock absorption effect, easy in formation of a water film and low in friction coefficient of water lubrication, and can directly and completely replace imported products.

Description

technical field

[0001] The invention relates to the technical field of composite material preparation, in particular to a water-lubricated bearing material and a preparation method thereof. Background technique

[0002] Bearings are an important part of contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce its friction coefficient during motion, and ensure its rotation accuracy. Commonly used bearings are sliding bearings, rolling bearings and joint bearings. Among them, sliding bearings refer to bearings that work under sliding friction. The lubrication methods used in sliding bearings mainly include water lubrication and oil lubrication. Oil leakage often occurs in oil lubrication, which pollutes the environment very much. Water-lubricated bearings use water as a lubricant. Compared with oil-lubricated bearings, they have the advantages of environmental protection and low energy consumption. They are widely used in ship...

Examples

Embodiment 1

[0039] Embodiment 1 Preparation of water-lubricated bearing material

[0040] (1) According to parts by weight, mix 20 parts of phenolic resin, 40 parts of nitrile rubber, 1 part of graphene powder and 20 parts of basalt fiber, 30KHz ultrasonic, 10min, wait until the previous material 1;

[0041] (2) Add 0.1 part of vulcanizing agent, 5 parts of softener and 10 parts of lubricant into the previous material 1, and knead evenly to obtain the previous material 2;

[0042] (3) The pre-material 2 was placed in a mold for vulcanization, the vulcanization temperature was 150° C., the vulcanization pressure was 30 MPa, and the vulcanization time was 90 minutes to obtain a water-lubricated bearing material.

Embodiment 2

[0043] Embodiment 2 Preparation of water-lubricated bearing material

[0044] (1) According to parts by weight, mix 25 parts of phenolic resin, 45 parts of nitrile rubber, 5 parts of graphene powder and 25 parts of basalt fiber, 40KHz ultrasonic, 10min, wait until the former material 1;

[0045] (2) Add 0.5 parts of vulcanizing agent, 8 parts of softening agent, and 15 parts of lubricant into pre-material 1, and knead evenly to obtain pre-material 2;

[0046] (3) The pre-material 2 was placed in a mold for vulcanization, the vulcanization temperature was 160° C., the vulcanization pressure was 40 MPa, and the vulcanization time was 60 minutes to obtain a water-lubricated bearing material.

Embodiment 3

[0047] Embodiment 3 Preparation of water-lubricated bearing material

[0048] (1) According to parts by weight, mix 30 parts of phenolic resin, 50 parts of nitrile rubber, 10 parts of graphene powder and 30 parts of basalt fiber, 50KHz ultrasonic, 10min, wait until the former material 1;

[0049] (2) Add 1 part of vulcanizing agent, 10 parts of softening agent and 20 parts of lubricant into pre-material 1, and knead evenly to obtain pre-material 2;

[0050] (3) The pre-material 2 was placed in a mold for vulcanization, the vulcanization temperature was 180° C., the vulcanization pressure was 50 MPa, and the vulcanization time was 30 minutes to obtain a water-lubricated bearing material.

technical field

[0001] The invention relates to the technical field of composite material preparation, in particular to a water-lubricated bearing material and a preparation method thereof. Background technique

[0002] Bearings are an important part of contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce its friction coefficient during motion, and ensure its rotation accuracy. Commonly used bearings are sliding bearings, rolling bearings and joint bearings. Among them, sliding bearings refer to bearings that work under sliding friction. The lubrication methods used in sliding bearings mainly include water lubrication and oil lubrication. Oil leakage often occurs in oil lubrication, which pollutes the environment very much. Water-lubricated bearings use water as a lubricant. Compared with oil-lubricated bearings, they have the advantages of environmental protection and low energy consumption. They are widely used in ship...

Examples

Embodiment 1

[0039] Embodiment 1 Preparation of water-lubricated bearing material

[0040] (1) According to parts by weight, mix 20 parts of phenolic resin, 40 parts of nitrile rubber, 1 part of graphene powder and 20 parts of basalt fiber, 30KHz ultrasonic, 10min, wait until the previous material 1;

[0041] (2) Add 0.1 part of vulcanizing agent, 5 parts of softener and 10 parts of lubricant into the previous material 1, and knead evenly to obtain the previous material 2;

[0042] (3) The pre-material 2 was placed in a mold for vulcanization, the vulcanization temperature was 150° C., the vulcanization pressure was 30 MPa, and the vulcanization time was 90 minutes to obtain a water-lubricated bearing material.

Embodiment 2

[0043] Embodiment 2 Preparation of water-lubricated bearing material

[0044] (1) According to parts by weight, mix 25 parts of phenolic resin, 45 parts of nitrile rubber, 5 parts of graphene powder and 25 parts of basalt fiber, 40KHz ultrasonic, 10min, wait until the former material 1;

[0045] (2) Add 0.5 parts of vulcanizing agent, 8 parts of softening agent, and 15 parts of lubricant into pre-material 1, and knead evenly to obtain pre-material 2;

[0046] (3) The pre-material 2 was placed in a mold for vulcanization, the vulcanization temperature was 160° C., the vulcanization pressure was 40 MPa, and the vulcanization time was 60 minutes to obtain a water-lubricated bearing material.

Embodiment 3

[0047] Embodiment 3 Preparation of water-lubricated bearing material

[0048] (1) According to parts by weight, mix 30 parts of phenolic resin, 50 parts of nitrile rubber, 10 parts of graphene powder and 30 parts of basalt fiber, 50KHz ultrasonic, 10min, wait until the former material 1;

[0049] (2) Add 1 part of vulcanizing agent, 10 parts of softening agent and 20 parts of lubricant into pre-material 1, and knead evenly to obtain pre-material 2;

[0050] (3) The pre-material 2 was placed in a mold for vulcanization, the vulcanization temperature was 180° C., the vulcanization pressure was 50 MPa, and the vulcanization time was 30 minutes to obtain a water-lubricated bearing material.

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