Unlock instant, AI-driven research and patent intelligence for your innovation.

A kind of formaldehyde separation, refined pode 2 method and device

A technology of PODE2 and formaldehyde, which is applied in the field of chemical engineering, can solve the problems of severe equipment corrosion, difficult product separation for industrial application, and difficult formaldehyde separation, so as to achieve the effect of energy saving

Active Publication Date: 2022-07-26
TIANJIN UNIV +1
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Over the years, domestic and foreign research teams led by BASF have done a lot of research on the synthesis and separation of PODEn, mainly reporting the route of methylal and paraformaldehyde from BASF (US 20070260094), Tsinghua University and Jade The methylal and paraformaldehyde route (CN104974025A) of Huang Chemical Co., Ltd., but because its reaction raw materials are anhydrous paraformaldehyde and paraformaldehyde, the composition of the reaction product is simple, and its separation process cannot be applied to the separation of synthetic products through other reaction routes; In addition, there is the reaction and separation process of methanol and formaldehyde aqueous solution (US 2008207954, US20080221368, US 7671240, US 7700809) of BASF Company. Limits the industrialization of its process
[0004] The route of synthesizing polyoxymethylene dimethyl ether with methanol and formaldehyde aqueous solution as the reaction system has the advantage of low raw material cost, but the difficulty of product separation limits the industrial application of this route
The azeotrope of methyl formate, methylal and methanol in the product of synthesizing polyoxymethylene dimethyl ether, PODE 3-10 It can be separated by simple distillation, but due to methanol, water, PODE 2 and formaldehyde system will form PODE 2 -Formaldehyde-Water, PODE 2 -Multiple complex azeotropes such as formaldehyde-methanol, so it is difficult to convert formaldehyde from PODEn product PODE 2 Separation out, refined to obtain pure PODE 2 , and formaldehyde is easily polymerized into solids during the rectification process to block the condenser and pipelines, affecting the continuity of production

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A kind of formaldehyde separation, refined pode  <sub>2</sub> method and device
  • A kind of formaldehyde separation, refined pode  <sub>2</sub> method and device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Methanol, Formaldehyde, Water and PODE 2 The mixture raw material enters the first rectifying tower, and the operating pressure of the first rectifying tower is 80KPa. figure 1 Feeding method, introducing supplementary water at the middle position of the first rectification tower, and the mass ratio of supplementary water to raw material is 0.3:1; the produced liquid from the top of the first rectification tower enters the molecular sieve dehydration unit to remove moisture, and the molecular sieve is 3A molecular sieve ; The dewatered material enters the second rectifying tower, and the operating pressure of the second rectifying tower is 80KPa;

[0037] After the above process, the top of the first rectifying tower is basically free of formaldehyde, and the mass fraction of formaldehyde in the aqueous solution containing formaldehyde in the tower kettle is 42%. 2 The quality score is greater than 99%.

Embodiment 2

[0039] Methanol, Formaldehyde, Water and PODE 2 The mixture raw material enters the first rectifying tower, and the operating pressure of the first rectifying tower is 100KPa. figure 1 The method of feeding, introducing supplementary water at the middle position of the first rectifying tower, and the mass ratio of the supplementary water to the raw material is 0.5:1; the produced liquid from the top of the first rectifying tower enters the membrane dehydration unit to remove moisture; The material enters the second rectifying tower, and the operating pressure of the second rectifying tower is 100KPa;

[0040] After the above process, the top of the first rectifying tower is basically free of formaldehyde, and the mass fraction of formaldehyde in the aqueous solution containing formaldehyde in the tower kettle is 37%. 2 The quality score is greater than 99%.

Embodiment 3

[0042] Methanol, Formaldehyde, Water and PODE 2 The mixture raw material enters the first rectifying tower, and the operating pressure of the first rectifying tower is 120KPa. figure 2 The method of feeding, introducing supplementary water at the middle position of the first rectifying tower, and the mass ratio of the supplementary water to the raw material is 1:1; the produced liquid from the top of the first rectifying tower enters the adsorption and dehydration unit to remove moisture; The material enters the second rectifying tower, and the operating pressure of the second rectifying tower is 120KPa;

[0043] After the above process, the top of the first rectification tower is basically free of formaldehyde, and the mass fraction of formaldehyde in the aqueous solution containing formaldehyde in the tower kettle is 20%. 2 The quality score is greater than 99%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention proposes a method for separating formaldehyde and refining PODE 2 The method and device, including two rectification columns and a dehydration unit, wherein methanol, formaldehyde, PODE 2 The mixture with water enters the first rectification column, and at the same time, water is introduced at the appropriate position of the first rectification column, and formaldehyde-free mixture methanol, water and PODE are extracted from the top of the column. 2 , the tower still produces an aqueous solution containing formaldehyde, and the top extract of the first rectifying tower enters the second rectifying tower after the water is removed by the dehydration unit, and pure methanol is produced at the top of the second rectifying tower. Mining pure PODE 2 , the method and device of this patent effectively solve the problem that pure PODE cannot be obtained by rectification due to formaldehyde in the separation polymethoxydimethyl ether system. 2 The problem of formaldehyde polymerization and blockage of condensers and pipelines.

Description

technical field [0001] The invention belongs to the technical field of chemical engineering, and relates to a separation technology for synthesizing polymethoxydimethyl ether by using methanol and aqueous formaldehyde solution as reaction raw materials, and for separating formaldehyde and refining PODE. 2 method and device. Background technique [0002] Polymethoxy dimethyl ether is a new type of diesel fuel additive, the chemical formula is CH 3 O(CH 2 O)nCH 3 (where n is greater than 1, generally less than 10), with high oxygen content (42% to 51%) and cetane number (up to 76 on average), among which, PODE 3-5 It is the most ideal diesel additive, adding PODE to diesel 3-5 It can effectively reduce soot and particulate matter (PM) emissions from diesel engines and improve fuel economy. PODEn is a homologous component formed by acid-catalyzed polycondensation of raw materials providing etherate end groups and raw materials providing methoxy groups. Compounds that prov...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C07C41/58C07C43/30C07C45/82C07C47/04C07C29/76C07C31/04
Inventor 李鑫钢廉景燕任远洋韩振为
Owner TIANJIN UNIV