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A preparation method of carbon skateboard for collector shoe and carbon skateboard for collector shoe

A carbon skateboard and collector shoe technology, applied in the field of carbon skateboards for electric locomotives, can solve the problems of complex preparation process, high cost, insufficient density and strength of pantograph skateboards, etc., and achieve the effect of simple process and reduced production cost

Active Publication Date: 2021-06-18
BYD CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The forming method of the pantograph slide plate is hot pressing, which requires high equipment, and the powder needs to be pressed under heating conditions. If it is not heated, the powder has poor fluidity, and it is difficult to press to obtain a compact compact; Secondly, only relying on hot pressing, the density and strength of the pantograph slider is still insufficient, and it needs to use the chemical vapor deposition method to densify the pantograph slider to obtain a high-density pantograph slider
The preparation of the pantograph slide by this method requires hot pressing to form a compact on the one hand, and densification treatment on the other hand. The preparation process is complicated and the cost is high.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0013] The invention provides a method for preparing a carbon skateboard of a collector shoe, comprising the following steps:

[0014] S1: Prepare the granulated powder required for the carbon skateboard of the collector shoe;

[0015] S2: Molding the granulated powder at room temperature to obtain a compact;

[0016] S3: Roasting the compact into shape;

[0017] Wherein: the granulated powder includes carbon raw materials, binders and additives; and the additives are at least one of simethicone, glycerol, paraffin and n-octanoic acid.

[0018] In the present invention, the use of the additive can reduce the friction between the carbon raw material particles and the particles, thereby improving the fluidity of the granulated powder, so that it has sufficient plasticity in the molding process, so that it can be processed at room temperature The bottom is pressed into a high-density carbon skateboard blank. The additives will be removed by carbonization or gasification in the...

Embodiment 1

[0036] By weight, 50 parts of graphite powder, 20 parts of petroleum coke, 10 parts of coke powder and 5 parts of superconducting carbon black were placed in a kneader for 3 h, and then 5 parts of glycerol, 20 parts of novolak resin and Continue to wet mix 30 parts of alcohol for 4 hours, and then use a heating device to increase the temperature of the material to 70°C until the alcohol is completely volatilized to obtain a coarse powder, which is pulverized in a mill and passed through a 200-mesh sieve to obtain a granulated powder material.

[0037] At room temperature, the granulated powder was placed in a molding die, and pressed under a pressure of 200 MPa to obtain a compact, and the holding time was 2 h.

[0038] The compact is placed in a roasting furnace for roasting (N 2 Atmosphere), the heating rate was raised to 1000 °C for 20 h at a heating rate of 5 °C / h, and the carbon slide plate of the collector shoe was prepared.

Embodiment 2

[0040] By weight, 60 parts of graphite powder, 10 parts of petroleum coke, 20 parts of needle coke and 10 parts of superconducting carbon black were placed in a kneader for 3 h, and then 10 parts of simethicone and 30 parts of furfural phenol were added. Resin and 30 parts of alcohol were wet-mixed for 4 hours, and then the temperature of the material was increased to 70°C with a heating device until the alcohol was completely volatilized to obtain a coarse powder. The coarse powder was pulverized in a mill and passed through a 200-mesh sieve to obtain a manufactured product. grain powder.

[0041] At room temperature, the granulated powder was placed in a molding die, and pressed under a pressure of 300 MPa to obtain a compact, and the holding time was 0.5 h.

[0042] Put the green compact in a roasting furnace and roast it (vacuum environment), raise the temperature at a rate of 10 °C / h to 1200 °C for 20 h, and prepare the carbon slide plate of the collector shoe.

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Abstract

The invention discloses a method for preparing a carbon skateboard of a collector shoe and the carbon skateboard of a collector shoe. The granulated powder required for the carbon skateboard of a collector shoe is prepared, and the granulated powder is molded at room temperature to obtain a compact, and then The compact is fired and formed to obtain a carbon sliding plate for collector shoes, wherein: the granulated powder includes carbon raw materials, binders and additives; the additives are simethicone, glycerol, paraffin and n-octylic at least one. The preparation method of the carbon skateboard for the collector shoe of the present invention has a simple process, does not require densification treatment, and can directly prepare a high-density carbon skateboard for the collector shoe, which can effectively reduce the production cost.

Description

technical field [0001] The invention relates to the technical field of carbon skateboards for electric locomotives, in particular to a method for preparing a carbon skateboard for a collector shoe and the carbon skateboard for a collector shoe. Background technique [0002] In the prior art, carbon skateboards prepared mainly from carbon raw materials have the advantages of high electrical conductivity, high thermal conductivity, wear resistance, self-lubrication, and low wear of conductive rails. In comparison, the preparation process is simpler, the cost is lower, and the wear of the conductive rail is smaller. [0003] Patent CN104926347A discloses a pantograph slide composite material for high-speed railway EMUs and its preparation method. The pantograph slide composite material includes chopped carbon fiber (30-60%), pitch coke powder (10-20%), Flake graphite powder (10-20%), phenolic resin powder (20-30%) and copper powder (5-10%). The preparation steps of the pantog...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/52C04B35/632C04B35/622
Inventor 郭少聪徐强吴波冯子琪
Owner BYD CO LTD