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Light high-conductivity arc tracking-resistant and irradiation-resistant cable for aerospace and manufacturing process thereof

A technology of radiation-resistant cables and high electrical conductivity, applied in the manufacture of cables/conductors, insulation of conductors/cables, insulated cables, etc., can solve the problems of volatile matter deposition, pollution of electrical equipment, corrosion, etc. The effect of reducing the weight of the cable and saving the wiring space

Inactive Publication Date: 2019-08-20
YANGZHOU DEYOU CABLE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

On the one hand, the volatilization of substances is a kind of damage. On the other hand, what is even more unacceptable is that volatile substances will settle and condense when they are cold, which will pollute electrical equipment, detract from the optical surface of optical prisms and the optical sensitivity of mirrors, and make satellites Can't work normally, serious even corrosion

Method used

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  • Light high-conductivity arc tracking-resistant and irradiation-resistant cable for aerospace and manufacturing process thereof

Examples

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Effect test

Embodiment Construction

[0033] As shown in the figure, a light-duty, high-conductivity, arc-resistant and radiation-resistant cable for aerospace includes a conductor 1 , an inner insulating layer 2 , and an outer insulating layer 3 .

[0034] The manufacturing process of the light-duty high-conductivity arc-resistant and radiation-resistant cable for aerospace includes the following steps:

[0035] 1) Prepare the conductor:

[0036] The conductor is made of 19 high-conductivity silver-free copper alloys with a diameter of 0.20 mm and is tightly stranded, which makes the surface of the conductor smooth and burr-free;

[0037] 2) Wrapped inner insulating layer:

[0038] Wrap 2 layers of modified polysiloxane-polyimide composite film with a thickness of 0.03mm on the outside of the conductor to form an inner insulating layer with a wrapping overlapping rate of 50-54%; After wrapping the inner insulation layer, put it into a 3-meter-long sintering furnace for sintering at a high temperature of 800°C t...

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Abstract

The invention relates to a light high-conductivity arc tracking-resistant and irradiation-resistant cable for the aerospace and a manufacturing process thereof, belonging to the technical field of cables. The cable comprises a conductor, and an inner insulating layer and an outer insulating layer which are sequentially arranged outside the conductor, wherein the conductor is formed by tightly pressing and twisting a plurality of high-conductivity silver-free copper alloys; and the inner insulating layer is formed by wrapping a modified polysiloxane-polyimide composite film, and the outer insulating layer is formed by extrusion molding of a modified X-ETFE. The light high-conductivity arc tracking-resistant and irradiation-resistant cable for the aerospace prepared in the invention can be suitable for working in harsh environments such as aerospace vehicles and the like, has excellent electrical property, mechanical property, high and low temperature resistance, mechanical property, irradiation resistance, atomic oxygen resistance, vacuum degassing property and the like, and can be used for a long time within the temperature range of -100-+230 DEG C.

Description

technical field [0001] The invention relates to a light-duty, high-conductivity, series arc-resistant and radiation-resistant cable for aerospace and a manufacturing process thereof, belonging to the technical field of cables. Background technique [0002] With the in-depth study of the space environment, higher reliability requirements are put forward for aerospace wiring and wiring systems, specifically manifested in weight, vacuum outgassing, resistance to atomic oxygen, resistance to series arcs, resistance to ultraviolet rays, and high-energy radiation. Resistance, as well as its flame retardancy and mechanical properties have put forward higher requirements. In the history of aerospace, there are many failure accidents caused by cables. The National Aeronautics and Space Administration (NASA) explicitly prohibits the use of pure polyimide or purely other aromatic polymers and purely fluoroplastic-insulated wires and cables. For spacecraft such as satellites, the prim...

Claims

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Application Information

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IPC IPC(8): H01B7/02H01B7/17H01B7/28H01B7/29H01B7/295H01B13/00H01B13/14
CPCH01B7/0216H01B7/17H01B7/28H01B7/29H01B7/295H01B13/00H01B13/141
Inventor 阮建波
Owner YANGZHOU DEYOU CABLE
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