A dynamic rotary sintering molding method and molding device for a porous material

A technology for sintering and forming porous materials, which is applied in the field of dynamic rotary sintering and forming methods for porous materials and its forming devices. Stable size distribution, small size change and high production efficiency

Active Publication Date: 2021-09-21
SOUTH CHINA UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the poor thermal conductivity of these polymer powder materials and the gaps between the powder materials, it takes a long time for the heat to conduct to the center of the sintered material, the sintering cycle is long and the efficiency is low; at the same time, in the static sintering process, Due to the action of gravity, powder materials tend to cause uneven distribution of powder materials on the upper surface and uneven distribution of internal pores of the product, thus affecting its surface quality and performance; The temperature difference affects the uniformity of the pores of the product, which in turn affects the performance of the product

Method used

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  • A dynamic rotary sintering molding method and molding device for a porous material
  • A dynamic rotary sintering molding method and molding device for a porous material
  • A dynamic rotary sintering molding method and molding device for a porous material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] Example 1 (Examples 1-5 differ in the grades of ultra-high molecular weight polyethylene, which are respectively XM220, M1, M2, M3, and GUR4120, and the microscopic morphology of UHMWPE of different grades is different).

[0044](1) Cleaning the sintering molding device: clean the cavity of the sintering molding device, and spray a layer of release agent on the material sintering chamber 22 .

[0045] (2) Feeding: Weigh the set amount of UHMWPE (brand XM220) powder with an electronic scale, and then put the powder into the cavity of the sintering molding device. After the filling is completed, vibrate the sintering molding device to ensure that the material Evenly filled.

[0046] (3) Fixing the sintering molding device: Close the female mold and the male mold, and connect and fix them with bolts (not shown in the figure).

[0047] (4) Temperature control: adjust the temperature controller (for the prior art, not shown in the figure), so that it can set the required si...

Embodiment 2

[0052] (1) Clean the sintering molding device: clean the cavity of the sintering molding device, and spray a layer of release agent.

[0053] (2) Feeding: Weigh the set amount of UHMWPE (brand M1) powder with an electronic scale, and then put the powder into the cavity of the sintering molding device. After the filling is completed, vibrate the sintering molding device to ensure that the material Evenly filled.

[0054] (3) Fixing the sintering molding device: Close the female mold and the male mold, and connect and fix them with bolts.

[0055] (4) Temperature control: adjust the temperature controller to set the required sintering temperature in the temperature range of 170-210°C, completely cover the filled sintering molding device with an electric heating mantle, and install a thermocouple , monitor temperature changes at any time.

[0056] (5) Sintering: Fix the sintering molding device on the rotating mechanism, start the rotating mechanism, the DC motor starts to rota...

Embodiment 3

[0060] (1) Clean the sintering molding device: clean the cavity of the sintering molding device, and spray a layer of release agent.

[0061] (2) Feeding: Weigh the set amount of UHMWPE (brand M2) powder with an electronic scale, and then put the powder into the cavity of the sintering molding device. After the filling is completed, vibrate the sintering molding device to ensure the material Evenly filled.

[0062] (3) Fixing the sintering molding device: Close the female mold and the male mold, and connect and fix them with bolts.

[0063] (4) Temperature control: adjust the temperature controller to set the required sintering temperature in the temperature range of 170-210°C, completely cover the filled sintering molding device with an electric heating mantle, and install a thermocouple , monitor temperature changes at any time.

[0064] (5) Sintering: Fix the sintering molding device on the rotating mechanism, start the rotating mechanism, the DC motor starts to rotate 7,...

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Abstract

The invention discloses a porous material dynamic rotary sintering forming method and a forming device thereof. The sintering molding device includes a sintering chamber body, a male mold fixed above the sintering chamber body and a female mold below; the cavity between the male mold and the female mold constitutes a material sintering chamber; the outer wrapping of the sintering molding device There is an electric heating jacket; one side of the sintering chamber body is connected to the rotating mechanism through a connecting shaft. When the rotating mechanism rotates, the sintering molding device rotates synchronously with the rotating mechanism. The invention adopts the dynamic rotation and rotation method to heat and sinter the ultra-high molecular weight polyethylene powder. During the sintering process, the sintering molding device is always in a rotating state, so that the material is in a moving state, and the high-viscosity material is kept in a static state for a long time and the pores are avoided. Uneven distribution and uneven upper surface can heat the material evenly, so that the product has good porosity, uniform porous structure, high mechanical properties and dimensional accuracy, and the molding cycle is short and easy to operate.

Description

technical field [0001] The invention relates to the technical field of forming porous polymer materials, in particular to a dynamic rotary sintering forming method for porous materials and a forming device thereof. Background technique [0002] Open-porous porous polymer materials have the advantages of low relative density, high specific strength, light weight, sound insulation, heat insulation, and good permeability because of their internal three-dimensional network pore structure. Single-function materials are widely used in biomedicine, filtration separation, osmosis and absorption processes in industrial production and life. There are many methods for the preparation of open-cell porous polymer materials, such as melt extrusion stretching method, thermally induced phase separation method, microfoaming method and powder sintering method. For some high-molecular polymers with excellent properties, such as ultra-high molecular weight polyethylene and polytetrafluoroethyl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C67/04B29C67/20
CPCB29C67/04B29C67/205
Inventor 曹贤武李育萍邓雪芹
Owner SOUTH CHINA UNIV OF TECH
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