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Environment-friendly cable insulation material and preparation method thereof

A cable insulation and environmental protection technology, applied in the field of cable materials, can solve the problems of reducing the performance of cable insulation materials, and achieve the effects of outstanding mechanical properties, resistance to vulcanization pollution, and efficient heat insulation

Inactive Publication Date: 2019-11-22
江苏枫润线缆材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] With the progress of society and the deepening of the concept of environmental protection, the requirements for non-halogen and non-toxic cable insulation materials are getting higher and higher. The old-fashioned cable insulation materials with poisonous halogen properties are gradually eliminated, and environmentally friendly cable insulation materials are gradually being developed. , but there are also certain problems. By using environmentally friendly materials to replace the toxic components in the old-fashioned cable insulation materials, the performance of the cable insulation materials will be greatly reduced. Therefore, under the premise of ensuring or even improving the performance of the cable insulation materials, Replacing suitable environmentally friendly materials is an important direction for the development of cable insulation materials. At the same time, on the premise of ensuring environmental protection, increasing production and carrying out industrialized production are also top priorities.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] An environment-friendly cable insulating material and a preparation method thereof, characterized in that the raw material components of the cable insulating material include in parts by weight:

[0056] 100 parts of PVC resin;

[0057] 10-60 parts of plasticizer;

[0058] Flame retardant 20-150 parts;

[0059] Heat stabilizer 5-10 parts;

[0060] Antioxidant 0.1~1 part;

[0061] 3 to 8 parts of processing aids;

[0062] 1 to 3 parts of lubricant;

[0063] 10-30 parts of filler;

[0064] Coloring agent 0-20 parts;

[0065] Wherein, the PVC resin is a high-polymerization PVC resin, one or more of SG-1 type PVC resin or SG-2 type PVC resin;

[0066] Wherein, the plasticizer is one or more of DOP, DOTP, phosphoric acid ester, chlorinated paraffin, fatty acid ester;

[0067] Wherein, the flame retardant is a composite flame retardant, a composite of one or more of magnesium hydroxide, decabromodiphenyl ether, antimony trioxide, and zinc stannate;

[0068]Wherein, t...

Embodiment 2

[0074] In this embodiment, preferably, the raw material components of the cable insulating material include:

[0075] 100 parts of PVC resin;

[0076] 40 parts of plasticizer;

[0077] 100 parts of flame retardant;

[0078] 8 parts heat stabilizer;

[0079] Antioxidant 0.7 part;

[0080] 6 parts of processing aids;

[0081] 2 parts lubricant;

[0082] Filling 28 parts;

[0083] 10 parts of colorant;

[0084] Wherein, the PVC resin is a high degree of polymerization PVC resin, which is SG-1 type PVC resin;

[0085] Wherein, the plasticizer is DOP;

[0086] Wherein, the flame retardant is a composite flame retardant, composed of magnesium hydroxide, decabromodiphenyl ether, and antimony trioxide, and the mass of the magnesium hydroxide, decabromodiphenyl ether, and antimony trioxide The ratio is 7:3:2;

[0087] Wherein, the heat stabilizer is an organotin stabilizer, which is formed by mixing tin methyl mercaptide and dimethyl tin oxide;

[0088] Wherein, the antioxid...

Embodiment 3

[0093] In this embodiment, the preparation method of the cable insulating material includes the following specific steps:

[0094] (1) Cut the material according to the number of parts by weight, and send it into the heating mixer together, and the heating mixer is preheated to 50°C, after the raw material components enter, heat, and control the temperature in the heating mixer at 70~ 75°C, mixed for 30 minutes to obtain a mixture;

[0095] (2) Blanking the mixture obtained in step (1) to a plastic mixer for plasticating, setting the temperature of the front roll to 130-140°C, and the temperature of the rear roll to 135-150°C, wrapping the roll for 7 minutes and then releasing the sheet to obtain cable insulation;

[0096] (3) The cable insulating material of the next sheet enters the extruder through the feed port of the extruder, and is extruded and granulated by the extruder to obtain the cable insulating material granules;

[0097] (4) The cable insulating material granu...

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Abstract

The invention discloses an environment-friendly cable insulation material and a preparation method thereof. The cable insulation material is prepared from the following raw material components: PVC resin, a plasticizer, a flame retardant, a heat stabilizer, an antioxidant, a processing aid, a lubricant, a filler, a colorant and the like. The preparation method comprises the steps of material mixing, plastication, extrusion, packaging and the like. Industrial production can be carried out through cable insulation material complete equipment; the design is reasonable, a composite flame retardantis used for retarding flame; the solid-phase flame-retardant effects of efficient heat insulation and oxygen insulation are achieved; the heat stabilizer is an organic tin stabilizer, so that the heat resistance of the cable insulation material can be greatly optimized, the cable insulation material is resistant to vulcanization pollution, safe and environment-friendly, and the cable insulation material prepared by the preparation method is outstanding in insulation performance and mechanical property and can be industrially produced in batch by complete equipment.

Description

technical field [0001] The invention relates to the technical field of cable materials, in particular to an environment-friendly cable insulating material and a preparation method thereof. Background technique [0002] Cable insulation materials and sheath materials are commonly known as cable materials, including rubber, resin, nylon, quantity and other varieties. The function of the cable insulation material is to protect the cable conductors, which has good insulation and mechanical properties, and also has certain flame retardant and heat resistance properties. [0003] With the progress of society and the deepening of the concept of environmental protection, the requirements for non-halogen and non-toxic cable insulation materials are getting higher and higher. The old-fashioned cable insulation materials with poisonous halogen properties are gradually eliminated, and environmentally friendly cable insulation materials are gradually being developed. , but there are als...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L27/06C08L83/04C08L23/28C08K13/06C08K3/22C08K5/06C08K5/58C08K5/57
CPCC08K2003/2224C08K2201/003C08L27/06C08L2201/02C08L2201/08C08L2201/22C08L2203/202C08L2205/03C08L83/04C08L23/286C08K13/06C08K3/22C08K5/06C08K3/2279C08K5/58C08K5/57
Inventor 胡俊张健纪天明
Owner 江苏枫润线缆材料有限公司
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