Ultralow-temperature formation method of aluminum alloy thin-walled component

A technology of thin-walled components and aluminum alloys, applied in forming tools, metal processing equipment, manufacturing tools, etc., can solve problems such as difficult deformation control, increased sensitivity to process conditions, and easy corrosion, so as to improve the deformation limit and uniform deformation degree, reduce the risk of microcrack formation, improve toughness and corrosion resistance

Active Publication Date: 2019-12-24
湖南卓创精材科技股份有限公司
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

However, since the development of aluminum alloys, the performance has been improved by adding alloy elements to form a variety of micro-nano phases, but at the same time it has also increased the complexity of microstructure evolution and genetic laws, and increased the sensitivity to the process conditions of the forming manufacturing process. , can easily lead to weakening of the final component performance
For example, aluminum-lithium alloys are prone to cracking, poor dimensional accuracy and difficult deformation control in the traditional forming and manufacturing process. After thermal processing and heat treatment, they are easy to corrode and form pitting, etc.
As another example, the elongation of aluminum alloy can be increased by more than 10 times by using superplastic forming method, but the aluminum alloy material softens during superplastic forming and a significant local necking occurs, which leads to a serious thinning of the local wall thickness of the component
These difficulties largely limit the application range of high-performance aluminum alloys, and also make it difficult for current forming manufacturing methods to meet the high-performance and high-precision forming requirements of complex thin-walled structural parts of aluminum alloys.

Method used

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Embodiment Construction

[0024] The following examples are intended to further illustrate the present invention, rather than limit the present invention.

[0025] Implementation Series 1

[0026] Implementation Series 1.1

[0027] The Al-Mg-Si alloy (6061 aluminum alloy) annealed plate is used as the raw material, and the thickness is 1.6 mm. After the pre-pressing punch 1, the pre-pressing die 5, the blank holder 3 and the annealed aluminum alloy plate are assembled, they are placed in a low-temperature environment box 6, and the aluminum alloy plate is cooled with a coolant (the coolant is liquid nitrogen) to -180°C. Use a press to apply pressure to the pre-compression punch 1 and the edge dowel 2, the mold clamping depth h is 38 mm, and the mold clamping pressure P1 is 52.5 kN. Unload after clamping the mold, take out the preform 4 for solution treatment at 530°C / 2h and water quenching at 20°C. Then the preform 4, the final pressing punch 7, the final pressing die 9 and the blank holder 3 are a...

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Abstract

The invention belongs to the technical field of nonferrous metal material plastic forming, in particular to an ultralow-temperature formation method of an aluminum alloy thin-walled component. According to the ultralow-temperature formation method of the aluminum alloy thin-walled component, with an aluminum alloy annealed plate is used as a raw material, the aluminum alloy plate is cooled to 190+ / -10 DEG C with a coolant, after performing, solid solution treatment and quenching treatment are conducted, the preformed aluminum alloy component is cooled to 190+ / -10 DEG C again, and the aluminumalloy thin-walled component is finally formed. The ultralow-temperature formation method of the aluminum alloy thin-walled component can expand a formation control window of the aluminum alloy thin-walled component, lowers the risk that the inner portion of the component material is damaged, so that microcracks are formed, and is beneficial to achievement of the formation precision of the complicated thin-walled component and performance improvement of the component.

Description

technical field [0001] The invention belongs to the technical field of plastic forming of non-ferrous metal materials, and in particular relates to an ultra-low temperature forming method of an aluminum alloy thin-walled component. Background technique [0002] Aluminum alloys are widely used in lightweight structures of aerospace vehicles and transportation vehicles because of their advantages in specific strength and specific stiffness. For example, the thin-walled structure of an aircraft accounts for more than 50% of the weight of the whole aircraft structure, which needs to bear complex loads and meet the service performance requirements of high reliability and long life. At present, aluminum alloy thin-walled components mostly adopt room temperature forming manufacturing methods such as stretch forming, roll forming, and numerical control machining. However, due to the low room temperature plasticity of aluminum alloys, thermal forming is required for components with c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D22/02B21D37/16
CPCB21D22/02B21D22/022B21D37/16
Inventor 张劲易幼平黄始全
Owner 湖南卓创精材科技股份有限公司
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