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Enamel material resistant to high and low temperature corrosion, its preparation method, application and high temperature boiling rotary grate furnace device

A high-temperature corrosion-resistant, high-temperature boiling technology, used in combustion methods, incinerators, lighting and heating equipment, etc., can solve the problems of insufficient residence time, incomplete combustion, and insufficient furnace temperature, so as to achieve full utilization of thermal energy and save landfill. Use of land, the effect of speeding up the reaction rate

Active Publication Date: 2022-04-08
广东生活环境无害化处理中心有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, domestic waste incineration power generation treatment devices mainly use grate furnaces. This type of furnace has several problems: 1. The grate is a fixed bed, and the material is not turbulent. The degree of turbulence is poor, and the residence time is insufficient, resulting in ash The residual carbon in the slag is high, the heat loss rate is high, and it is often "cooked", commonly known as raw ash, which is difficult to recycle; 2. The oxygen utilization rate of the air is low, the residual oxygen is high, and the temperature in the furnace is not high enough, generally only up to 1000 °C , incomplete combustion, and many combustible and harmful substances; 3. Insufficient utilization of heat energy, small single-furnace treatment scale, and low power generation efficiency
The real difficulty is how the facilities in the furnace can withstand such a high temperature and corrosion intensity, which is a difficult problem that the existing technology has not overcome

Method used

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  • Enamel material resistant to high and low temperature corrosion, its preparation method, application and high temperature boiling rotary grate furnace device
  • Enamel material resistant to high and low temperature corrosion, its preparation method, application and high temperature boiling rotary grate furnace device
  • Enamel material resistant to high and low temperature corrosion, its preparation method, application and high temperature boiling rotary grate furnace device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] Production of high temperature corrosion resistant enamel material layer:

[0082] Firstly, on the P91 substrate, perform mechanical rust removal on the outer surface of the steel pipe, and then do chemical rust removal. The acid solution ratio for chemical rust removal is: 6.0% industrial sulfuric acid, 4.0% industrial nitric acid, 90% industrial hydrochloric acid, The temperature of the acid solution needs to be controlled at 27±5°C, and the soaking time is 8 minutes. After leaving the bath, rinse off the residual acid immediately, and then air-dry at 60±3°C for 3 hours, and then immediately spray the primer. The formula of the primer includes the following weight percentage Content of each component: 54.3% SiO 2 , 0.63% CoO, 0.77% NiO, 13.5% B 2 o 3 , 7.0% Al 2 o 3 , 2.3% MnO 2 , 4.6% CaO, 16.9% Na 2 O, the bottom slurry drying time is 2 hours, the temperature is 105°C, then the temperature is raised to 350°C at a rate of 50°C / hour, the temperature is kept cons...

Embodiment 2

[0086] Production of high temperature corrosion resistant enamel material layer:

[0087] First of all, the bottom material is boiler steel pipe P91. Mechanical derusting is performed on the outer surface of the steel pipe, and then chemical derusting is done. The acid solution ratio for chemical derusting is: 5.0% industrial sulfuric acid, 5.0% industrial nitric acid, 90% industrial Hydrochloric acid, the temperature of the acid solution needs to be controlled at 27±5°C, and the soaking time is 8 minutes. After leaving the bath, rinse off the residual acid immediately, and then air-dry at 60±3°C for 3 hours, and then spray the primer immediately. The formula of the primer includes the following weight Percentage of each component: 53.3% SiO 2 , 0.7% CoO, 0.7% NiO, 14.5% B 2 o 3 , 8.0% Al 2 o 3 , 2.5% MnO 2 , 4.6% CaO, 15.7% Na 2 O, the bottom slurry drying time is 2 hours, the temperature is 105°C, then the temperature is raised to 350°C at a rate of 50°C / hour, the temp...

Embodiment 3

[0091] Production of high temperature corrosion resistant enamel material layer:

[0092] Firstly, on the P91 substrate, perform mechanical rust removal on the outer surface of the steel pipe, and then do chemical rust removal. The acid solution ratio for chemical rust removal is: 6.0% industrial sulfuric acid, 4.0% industrial nitric acid, 90% industrial hydrochloric acid, The temperature of the acid solution needs to be controlled at 27±5°C, and the soaking time is 8 minutes. After leaving the bath, rinse off the residual acid immediately, and then air-dry at 60±3°C for 3 hours, and then immediately spray the primer. The formula of the primer includes the following weight percentage Content of each component: 52.3% SiO 2 , 0.77% CoO, 0.77% NiO, 15.0% B 2 o 3 , 8.0% Al 2 o 3 , 2.7% MnO 2 , 5.0% CaO, 15.46% Na 2 O, the bottom slurry drying time is 2 hours, the temperature is 105°C, then the temperature is raised to 350°C at a rate of 50°C / hour, the temperature is kept con...

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Abstract

The invention belongs to the technical field of solid waste incineration engineering for environmental protection and resource utilization, and specifically relates to a high- and low-temperature corrosion-resistant enamel material, its preparation method, application and a high-temperature boiling rotary grate furnace device. The high-temperature boiling rotary grate furnace device of the present invention comprises: a fluidized bed, a garbage feeder is connected to the upper part of one side of the fluidized bed; three combustion chambers and a rotary grate roller are respectively connected to the upper part of the other side of the fluidized bed, and the rotary grate roller is located in the upper part of the fluidized bed. The lower part of the third combustion chamber is connected up and down with the third combustion chamber to reduce the fixed carbon content in the ash entering the rotary grate; the air preheater communicated with the upper part of the third combustion chamber away from the fluidized bed, The air preheater has a flue gas to the aftertreatment port. In the present invention, the boiling section belongs to the fluidized bed, the material can be fully turbulent, the boiling section is high temperature at the temperature of the hot air, the reaction rate is accelerated, the inflammables are rapidly burned, and the inflammable ash residue carbon stays in the rotary grate for a long time. sufficient, reduce carbon residues in ash, and eliminate harmful gas emissions such as dioxins.

Description

technical field [0001] The invention belongs to the technical field of solid waste incineration engineering for environmental protection and resource utilization, and specifically relates to a high- and low-temperature corrosion-resistant enamel material, its preparation method, application, and a high-temperature boiling rotary grate furnace device. Background technique [0002] my country's domestic waste has a low low calorific value and is complex and diverse. There are still many problems to be overcome in this field of technology. At present, domestic waste incineration power generation treatment devices mainly use grate furnaces. This type of furnace has several problems: 1. The grate is a fixed bed, and the material is not turbulent. The degree of turbulence is poor, and the residence time is insufficient, resulting in ash The residual carbon in the slag is high, the heat loss rate is high, and it is often "cooked", commonly known as raw ash, which is difficult to re...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C03C8/00C23D5/04C23G1/08C23G3/04F23G5/30F23G5/44F23G5/46
CPCC03C8/00F23G5/30F23G5/44F23G5/46C23D5/04C23G1/085C23G3/04F23G2206/10
Inventor 梁兆志杨枝安陈锵陈岳祥周群峰刘进郑睦汉杨仰堡陈旭波陈洁怀陈腾阳袁宇静阮艺林志东刘金举
Owner 广东生活环境无害化处理中心有限公司
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