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Manufacturing process of HDPE micro foamed extrusion molding board

A production process and micro-foaming technology, which is applied in the field of micro-foamed sheet production, can solve the problems of no obvious differentiation advantages, low comfort, high manpower and energy consumption, etc., to achieve increased added value and service life, Improve product strength and enhance the effect of texture enjoyment

Inactive Publication Date: 2020-01-03
ANJI SONGSEN WOODEN BAMBOO ARTS & CRAFTS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The current solid wood furniture, especially outdoor solid wood furniture products, due to the natural properties of wood, after long-term exposure to the sun and rain in the air, it is very easy to naturally crack, rot, fade, etc.; Low comfort; at the same time, wooden furniture needs to go through raw material drying, planing, sanding, repairing and polishing, paint coloring and other processes in the production and processing process, which requires a lot of manpower and energy consumption, especially the waste gas and waste water in the drying and painting process The emissions will also damage the environment, the added value of the product is low, and it is difficult to transform and upgrade; the current extruded boards such as PS, WPC and other imitation wood furniture products have a smooth surface and no texture, are heavy and brittle and have a short service life. Compared with traditional solid wood products, there is no obvious differentiation advantage, and the plastic feeling is too strong

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The manufacturing process of HDPE micro-foaming extrusion formwork, the steps are as follows:

[0020] (1) Ingredients: by mass percentage: 82% of HDPE particles, 8% of calcium carbonate, 0.8% of foaming agent and 3% of color masterbatch, add to the mixer and mix evenly for later use;

[0021] (2) Drying: Put the mixed raw materials in step 1 into the dryer for drying, the drying temperature in the dryer is set to 70°C, and the drying time is 1.5H;

[0022] (3) Extrusion: input the raw materials in step 2 into the barrel of the single-screw extruder, the barrel has five temperature control zones, the temperature values ​​of the five temperature control zones are in a parabolic distribution, and the single-screw extrusion The output host speed is 44RPM, and the host current is 25A;

[0023] (4) Mold shaping: the raw materials extruded in step 3 are input into the mold for shaping, the internal temperature of the mold is 170°C, and the vacuum degree inside the mold is 0....

Embodiment 2

[0033] The manufacturing process of HDPE micro-foaming extrusion formwork, the steps are as follows:

[0034] (1) Ingredients: by mass percentage: HDPE particles 85%, calcium carbonate 10%, foaming agent 1% and color masterbatch 4%, add to the mixer and mix evenly for later use;

[0035] (2) Drying: Put the mixed raw materials in step 1 into the dryer for drying, the drying temperature in the dryer is set to 78°C, and the drying time is 1.7H;

[0036] (3) Extrusion: input the raw materials in step 2 into the barrel of the single-screw extruder, the barrel has five temperature control zones, the temperature values ​​of the five temperature control zones are in a parabolic distribution, and the single-screw extrusion The output host speed is 45.67RPM, and the host current is 26A;

[0037] (4) Mold shaping: the raw materials extruded in step 3 are input into the mold for shaping, the internal temperature of the mold is 170°C, and the vacuum degree inside the mold is 0.03MPa;

...

Embodiment 3

[0047] The manufacturing process of HDPE micro-foaming extrusion formwork, the steps are as follows:

[0048] (1) Ingredients: by mass percentage: HDPE particles 86%, calcium carbonate 11%, foaming agent 1.2% and color masterbatch 5%, add to the mixer and mix evenly for later use;

[0049] (2) Drying: Put the mixed raw materials in step 1 into the dryer for drying, the drying temperature in the dryer is set to 80°C, and the drying time is 2H;

[0050] (3) Extrusion: input the raw materials in step 2 into the barrel of the single-screw extruder, the barrel has five temperature control zones, the temperature values ​​of the five temperature control zones are in a parabolic distribution, and the single-screw extrusion The output host speed is 47RPM, and the host current is 27A;

[0051] (4) Mold shaping: the raw materials extruded in step 3 are input into the mold for shaping, the internal temperature of the mold is 170°C, and the vacuum degree inside the mold is 0.035MPa;

[0...

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PUM

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Abstract

A manufacturing process of an HDPE micro foamed extrusion molding board comprises the following steps of (1) mixing, (2) drying, (3) screw high-temperature stirring and extruding, (4) mold forming, (5) cooling and sizing and (6) cutting. The manufacturing process has the beneficial effects that according to the manufacturing process, an HDPE mixture is foamed and expanded in a screw through micropores, and a solid board with grain similar to cellulite grain or annual ring grain or tiger skin grain on the surface is manufactured through mold sizing; and for furniture products manufactured through the plate, product strength is effectively improved, the texture enjoyment of the products to enjoyment and tactile sensation is improved by means of regular granular convex-concave grain on the surfaces, and after being launched on the market, the products are deeply sought after by foreign clients especially Europe and America clients. The traditional manner of manufacturing furniture throughsolid wood is replaced, wood cannot be rotten, the wood is not prone to being faded after being colored, due to the fact that HDPE granules belong to elastic bodies, cracking and breaking off are notprone to happening, users feel comfortable when lying on and sitting on the products, the added value of the products is greatly improved, and the service life of the products is greatly prolonged.

Description

Technical field: [0001] The invention relates to the field of manufacturing micro-foamed boards, in particular to a manufacturing process of HDPE micro-foamed extruded boards. Background technique: [0002] The current solid wood furniture, especially outdoor solid wood furniture products, due to the natural properties of wood, after long-term exposure to the sun and rain in the air, it is very easy to naturally crack, rot, fade, etc.; Low comfort; at the same time, wooden furniture needs to go through raw material drying, planing, sanding, repairing and polishing, paint coloring and other processes in the production and processing process, which requires a lot of manpower and energy consumption, especially the waste gas and waste water in the drying and painting process The emissions will also damage the environment, the added value of the product is low, and it is difficult to transform and upgrade; the current extruded boards such as PS, WPC and other imitation wood furni...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C48/07B29C69/00B29C48/92B29B13/06C08J9/04C08L23/06C08K3/26B29K23/00
CPCB29B13/065B29K2023/065B29C48/0022B29C48/07B29C48/92B29C2948/926B29C2948/92704B29C2948/92723B29C2948/92895B29C2948/92904B29C2948/92923B29C2948/92933C08J9/0066C08J9/04C08J2323/06
Inventor 俞海峰
Owner ANJI SONGSEN WOODEN BAMBOO ARTS & CRAFTS CO LTD