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Welding method for tank wallboards of soil-covered tanks

A welding method and wallboard technology, which is applied in welding equipment, arc welding equipment, workpiece edge parts, etc., can solve the problems of high welding cost, affecting construction efficiency, and difficult construction, so as to reduce welding construction cost and improve comprehensive welding Ergonomics, the effect of reducing the amount of weld filling

Inactive Publication Date: 2020-01-17
中石化河南油建工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Soil-covered tanks are storage tanks used to store crude oil and refined oil. Nowadays, the requirements for the construction of soil-covered tanks are getting higher and higher. The operating space in the soil-covered tanks is narrow and limited. In the restricted space, the construction is difficult and the technical requirements are high. Automatic submerged arc horizontal welding and gas-electric vertical welding cannot be used due to the limited operating space. Most of the pipe wall welding of soil-covered tanks is welded by electrode arc welding due to limited conditions. The construction measures of this method are old and in a limited space Welding, poor ventilation, heavy smoke, poor welding environment, needs to use carbon arc gouging to clean the back, which affects construction efficiency, high noise, poor working environment, in addition, the use of welding consumables is large, and the welding time is long , the welding cost is high, the construction efficiency is low, and the labor cost is relatively high

Method used

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  • Welding method for tank wallboards of soil-covered tanks
  • Welding method for tank wallboards of soil-covered tanks
  • Welding method for tank wallboards of soil-covered tanks

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] The welding method of the soil-covered tank wall plate of the present embodiment comprises the following steps:

[0038] (1) Double V-shaped compound groove

[0039] The tank wall plate is made of Q245R steel plate, and the thickness of the steel plate is 20cm.

[0040] Use mechanical cold cutting to process double V-shaped compound grooves on the tank wall to ensure processing accuracy. After processing, grind the groove and the surface layer that affects the welding quality such as rust and burrs on the inner and outer surfaces of the steel pipe within 50mm from the groove.

[0041] The schematic diagram of the double V-shaped compound groove is as follows: figure 1 as shown, figure 1 The groove angle α of the middle and lower grooves is 45°, the groove surface angle β of the upper groove is 5°, the blunt edge P is 1mm, and the distance H between the groove inflection point and the bottom edge of the tank wall is 5mm.

[0042] (2) Assembly of double V-shaped compo...

Embodiment 2

[0054] The welding method of the soil-covered tank wall plate of the present embodiment comprises the following steps:

[0055] (1) Double V-shaped compound groove

[0056] Tank siding is the same as in Example 1.

[0057] Use mechanical cold cutting to process double V-shaped compound grooves on the tank wall to ensure processing accuracy. After processing, grind the groove and the surface layer that affects the welding quality such as rust and burrs on the inner and outer surfaces of the steel pipe within 50mm from the groove.

[0058] In the double V-shaped compound groove, the groove angle α of the lower groove is 42.5°, the groove surface angle β of the upper groove is 3.5°, the blunt edge P is 0.5mm, and the distance between the inflection point of the groove and the bottom edge of the tank wall H is 4mm.

[0059] (2) Assembly of double V-shaped compound groove

[0060] The tank wall plate is assembled by flip-chip method, the gap at the root of the groove is 2mm, an...

Embodiment 3

[0071] The welding method of the soil-covered tank wall plate of the present embodiment comprises the following steps:

[0072] (1) Double V-shaped compound groove

[0073] Tank siding is the same as in Example 1.

[0074] Use mechanical cold cutting to process double V-shaped compound grooves on the tank wall to ensure processing accuracy. After processing, grind the groove and the surface layer that affects the welding quality such as rust and burrs on the inner and outer surfaces of the steel pipe within 50mm from the groove.

[0075] In the double V-shaped compound groove, the groove angle α of the lower groove is 47.5°, the groove surface angle β of the upper groove is 6.5°, the blunt edge P is 1.5mm, and the distance between the inflection point of the groove and the bottom edge of the tank wall H is 6mm.

[0076] (2) Assembly of double V-shaped compound groove

[0077] The tank wall plate is assembled by the inversion method, the gap at the root of the groove is 2.5...

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Abstract

The invention relates to a welding method for tank wallboards of soil-covered tanks, and belongs to the technical field of the soil-covered tanks. The welding method for the tank wallboards of the soil-covered tanks includes the following steps that double-V-shaped composite grooves are machined; horizontal position welding and vertical upper position welding of the tank wallboards are performed through mixed gas shielded welding; and shielding gas is mixed gas of carbon dioxide and argon. The welding manner is combined with the double-V-shaped composite grooves and the mixed gas, on the premise that the welding seam quality is guaranteed, the welding seam filling amount can be reduced, the welding efficiency can be improved, and 30% of the comprehensive welding work efficiency can be increased, so that the welding construction cost is reduced. The lower-section groove angle is set to range from 42.5 degrees to 47.5 degrees, so that groove edges can be melted sufficiently, incomplete fusion can be avoided, and the welding seam quality can be guaranteed; and the upper-section groove surface angle is set to range from 3.5 degrees to 6.5 degrees, so that the filling amount can be reduced, and the welding cost can be reduced. The mixed gas is beneficial to obtaining of the relatively large fusion depth, complete penetration can be guaranteed during bottoming, and meanwhile, weldingspattering can be reduced.

Description

technical field [0001] The invention relates to a welding method for a wall plate of a soil-covered tank, belonging to the technical field of soil-covered tanks. Background technique [0002] Soil-covered tanks are storage tanks used to store crude oil and refined oil. Nowadays, the requirements for the construction of soil-covered tanks are getting higher and higher. The operating space in the soil-covered tanks is narrow and limited. In the restricted space, the construction is difficult and the technical requirements are high. Automatic submerged arc horizontal welding and gas-electric vertical welding cannot be used due to the limited operating space. Most of the pipe wall welding of soil-covered tanks is welded by electrode arc welding due to limited conditions. The construction measures of this method are old and in a limited space Welding, poor ventilation, heavy smoke, poor welding environment, needs to use carbon arc gouging to clean the back, which affects construc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K33/00B23K9/16B23K9/235
CPCB23K9/16B23K9/235B23K33/00
Inventor 张磊宁博陈自振吴道凡张坤李会英
Owner 中石化河南油建工程有限公司