Material for surface treatment of vulcanization mold and preparation method and application thereof

A technology for surface treatment and vulcanization of molds, applied in coating and other directions, can solve problems such as scrap rate affecting tire appearance quality, tire appearance with oil stains, increase operation links, etc., to achieve easy construction and independent completion of coating operations, prevent mold surface area The effect of reducing scale generation and improving work efficiency

Active Publication Date: 2020-04-17
上海凯陆高分子材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method has little effect and short service life. Usually, the release agent needs to be sprayed every 4 to 6 hours, which affects the production efficiency. It is easy to cause pollution. The appearance of the 1st to 3rd tires vulcanized after spraying the release agent has oil stains, which affects the appearance quality of the tires and produces "scrap failure rate"

Method used

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  • Material for surface treatment of vulcanization mold and preparation method and application thereof
  • Material for surface treatment of vulcanization mold and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] (1) A material for vulcanization mold surface treatment, which has the following composition and proportioning:

[0056] Thermosetting acrylic resin (YXAC1287-XB-50): 6wt%;

[0057] Silane coupling agent (KBM602): 0.6wt%;

[0058] Silanol oligomer (MOAP1868): 1wt%;

[0059] Carbodiimide: 0.15wt%;

[0060] Silicon dioxide (SiO 2 ): 10wt%;

[0061] Deionized water: 80.65wt%;

[0062] Silicone polyoxyethylene ether: 1.6 wt%.

[0063] (2) Preparation of said material:

[0064] a) Mix the proportioning amount of thermosetting acrylic resin and carbodiimide evenly (specifically, stir the proportioning amount of thermosetting acrylic resin and carbodiimide in a disperser for 10 minutes at a stirring speed of 2000rpm), then add Stir the proportioned amount of silicone polyoxyethylene ether to make it evenly mixed (specifically, stir for 10 minutes at a rotation speed of 500 rpm) to obtain material A;

[0065] b) Add the ratio of inorganic oxide and silane coupling agent...

Embodiment 2

[0086] (1) A material for vulcanization mold surface treatment, which has the following composition and proportioning:

[0087] Thermosetting acrylic resin (FB9060): 4wt%;

[0088] Silane coupling agent (KBM602): 0.5wt%;

[0089] Silanol oligomer (FZJ-168): 1wt%;

[0090] Carbodiimide: 0.1wt%;

[0091] Titanium dioxide silicon (TiO 2 ): 8wt%;

[0092] Deionized water: 85.3wt%;

[0093] Silicone polyoxyethylene ether: 1.1 wt%.

[0094] (2) Preparation of said material:

[0095] a) Mix the proportioning amount of thermosetting acrylic resin and carbodiimide evenly (specifically, stir the proportioning amount of thermosetting acrylic resin and carbodiimide in a disperser for 10 minutes at a stirring speed of 2000rpm), then add Stir the proportioned amount of silicone polyoxyethylene ether to make it evenly mixed (specifically, stir for 10 minutes at a rotation speed of 500 rpm) to obtain material A;

[0096] b) Add the ratio of inorganic oxide and silane coupling agent to...

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PUM

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Abstract

The invention discloses a material for surface treatment of a vulcanization mold and a preparation method and application thereof. The material is composed of thermosetting acrylic resin, silane coupling agent, silanol oligomer, carbodiimide, inorganic oxide, deionized water and silicone polyoxyethylene ether according to a specific proportion. Experiments prove that the material can be coated onthe surface of a metal mold at room temperature, special equipment is not needed, the operation is simple and quick, and the coating operation is easy to construct and independently complete; the binding force between the coating film and the surface of the metal mold is strong, the coating film has low surface energy, the hydrophobic oleophobic property is excellent, and the use of the release agent can be reduced or eliminated; and meanwhile, a good anti-rust effect is achieved, so that the mold washing period and the service life of the mold are obviously prolonged, and the number of mold washing and the cost of the enterprise are obviously reduced. Moreover, the material is an aqueous product, free of solvents, and safe in transportation, storage and construction; and in particular, the material has significant value for tire manufacturers to achieve energy conservation and environmental protection.

Description

technical field [0001] The invention relates to a material for vulcanization mold surface treatment, a preparation method and application thereof, and belongs to the technical field of mold surface treatment. Background technique [0002] The so-called vulcanization mold refers to the metal model used for vulcanization molding of rubber products (such as tires). During the high-temperature and high-pressure vulcanization process, low-molecular carbides, sulfur-containing, and zinc-containing compounds will gradually deposit on the surface of the mold, forming uneven scales, which will affect the appearance quality of the vulcanized product and easily cause "pattern roundness". Therefore, the surface treatment of vulcanized molds has always been an important link in the production enterprises of rubber vulcanized products. Especially in tire manufacturing enterprises, the cleaning of tire molds is particularly important and prominent. If it is not cleaned for a long time It ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C33/56
CPCB29C33/56
Inventor 王恺阳
Owner 上海凯陆高分子材料有限公司
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