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A kind of lightweight high-strength silt ceramsite and preparation method thereof

A silt ceramsite, high-strength technology, applied in the field of materials, can solve the problems of low density and high strength, increased gas generation, high density, etc.

Active Publication Date: 2022-02-01
CHINA STATE CONSTR READY MIXED CONCRETE CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, when ceramsite is used as aggregate to prepare building materials, there are some difficult problems to solve, which are mainly reflected in the contradictory relationship between low density and high strength of ceramsite: in order to make ceramsite have a lower density, often through Increasing the content of air-entraining components in the raw meal and increasing the roasting temperature will increase the internal gas generation of the ceramsite, and the internal pores of the prepared ceramsite will increase, and the density will decrease accordingly. However, at this time, due to the large internal gas generation of the ceramsite , The higher the firing temperature, the formed pores are easy to connect with each other, the glass phase material in the ceramsite is blocked by the connected pores, and the mechanical properties are significantly reduced; in order to make the ceramsite have higher strength, it is often necessary to increase the glass after the raw material is melted. The content and density of phases need to reduce the content of gas-generating components and lower the roasting temperature. At this time, the mechanical properties of the prepared ceramsite are improved, but the density is relatively high.

Method used

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  • A kind of lightweight high-strength silt ceramsite and preparation method thereof
  • A kind of lightweight high-strength silt ceramsite and preparation method thereof
  • A kind of lightweight high-strength silt ceramsite and preparation method thereof

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Embodiment 1

[0054] The embodiment of the present invention provides a method for preparing lightweight high-strength silt ceramsite, comprising the following steps:

[0055] According to the mass ratio of each component: sludge: fly ash=50:32 select sludge and fly ash respectively, mix the two evenly, and obtain the raw material main material mixture;

[0056] Sludge is dried, dehydrated and crushed urban sewage plant sludge or sewage sludge, with a moisture content of 0.2% and a particle size of ≤0.8mm;

[0057] Fly ash is fine ash recovered from coal-fired power plants, and its particle size is ≤0.9mm;

[0058] According to the mass ratio of each component: water glass: ultrafine composite pore-forming agent: auxiliary dispersant = 3.8:9:0.9, respectively select water glass, ultrafine composite pore-forming agent and auxiliary dispersant, and mix the three evenly, Obtain the mixture of raw materials and auxiliary materials; place the mixture of raw materials and main materials in a rig...

Embodiment 2

[0078] The embodiment of the present invention provides a method for preparing lightweight high-strength silt ceramsite, comprising the following steps:

[0079] According to the mass ratio of each component: sludge: fly ash=42:53 select sludge and fly ash respectively, mix the two evenly, and obtain the raw material main material mixture;

[0080] Sludge is dried, dehydrated and crushed urban sewage plant sludge or sewage sludge, with a moisture content of 0.2% and a particle size of ≤0.8mm;

[0081] Fly ash is fine ash recovered from coal-fired power plants, and its particle size is ≤0.9mm;

[0082] According to the mass ratio of each component: water glass: ultrafine composite pore-forming agent: auxiliary dispersant = 5:7:0.5, respectively select water glass, ultrafine composite pore-forming agent and auxiliary dispersant, and mix the three evenly, Obtain the mixture of raw materials and auxiliary materials; place the mixture of raw materials and main materials in a rigid...

Embodiment 3

[0100] The embodiment of the present invention provides a method for preparing lightweight high-strength silt ceramsite, comprising the following steps:

[0101] According to the mass ratio of each component: sludge: fly ash=72:28 select sludge and fly ash respectively, mix the two evenly, and obtain the main raw material mixture;

[0102] Sludge is dried, dehydrated and crushed urban sewage plant sludge or sewage sludge, with a moisture content of 0.2% and a particle size of ≤0.8mm;

[0103] Fly ash is fine ash recovered from coal-fired power plants, and its particle size is ≤0.9mm;

[0104] According to the mass ratio of each component: water glass: superfine composite pore-forming agent: auxiliary dispersant = 1:15:2, respectively select water glass, ultrafine composite pore-forming agent and auxiliary dispersant, and mix the three evenly, Obtain the mixture of raw materials and auxiliary materials; place the mixture of raw materials and main materials in a rigid container...

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Abstract

The invention relates to lightweight high-strength silt ceramsite and a preparation method thereof. S100, mixing sludge, fly ash, water glass, ultrafine composite pore-forming agent and auxiliary dispersant, and performing ultrasonic aging to obtain raw meal; S200 1. Pelletizing the raw meal, and controlling the water content of the formed raw meal particles to be less than 0.5%; S300, roasting and hardening the raw meal particles obtained in S200 to obtain light-weight high-strength silt ceramsite. The superfine composite pore-forming agent with ultra-fine particles is selected as the gas-generating component, and the ultra-fine composite pore-forming agent is uniformly dispersed into the interior of the material by means of auxiliary dispersant and ultrasonic dispersion, and the ultra-fine composite pore-forming agent is made by controlling the roasting system. Different gas-generating components in the porogen produce uniformly dense pores of different sizes, forming a pore structure in which the fine pores "fill" the large pore gaps. The lightweight and high-strength silt ceramsite has low apparent density and high strength, which solves the problem of ceramics It is difficult to balance the density and strength in the process of pellet preparation.

Description

technical field [0001] The invention relates to the field of material technology, in particular to a light-weight high-strength silt ceramsite and a preparation method thereof. Background technique [0002] Ceramsite is a kind of lightweight aggregate produced by foaming in a rotary kiln. It has low density, high cylinder compressive strength, high porosity, high softening coefficient, good frost resistance, good shock resistance and energy absorption, and alkali resistance The lightweight aggregate concrete prepared by using it has the advantages of high specific strength, good durability, good thermal insulation and fire resistance, good shock resistance and energy absorption effect, and excellent anti-alkali aggregate reactivity. It is widely used in industrial and civil buildings. and other projects have achieved large-scale application. The engineering application results show that using lightweight aggregate concrete instead of ordinary concrete for construction projec...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B18/02C04B18/08C04B18/04
CPCC04B18/027C04B18/023C04B18/08C04B18/0427C04B14/26C04B14/28C04B14/022C04B18/24C04B16/04C04B12/04C04B24/124C04B24/04Y02W30/91
Inventor 谯理格王军赵日煦杨文吴雄黄汉洋
Owner CHINA STATE CONSTR READY MIXED CONCRETE CO LTD
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