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A kind of preparation method of high corrosion resistance sintered NdFeB magnet

A high corrosion resistance, NdFeB technology, applied in the direction of magnetic objects, inductance/transformer/magnet manufacturing, magnetic materials, etc., can solve the problems that corrosion resistance cannot be improved, material corrosion resistance is poor, and it is difficult to obtain guarantees. Achieve the effects of reducing oxygen supplementation of fine powder, improving temperature stability and corrosion resistance, and boundary stability

Active Publication Date: 2022-04-08
浙江凯文磁业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although sintered NdFeB has many advantages, but because rare earth elements are very active, the activity of metals is second only to alkali metals, so all NdFeB products need to be protected by electroplating or coating. If there is no electroplating or coating, the material Corrosion resistance is very poor, easy to oxidize
[0004] However, although there is electroplating or coating protection, it will inevitably cause certain damage to the electroplating or coating during the installation or use of the motor, and even if the electroplating or coating is not damaged, the electroplating and coating itself There is also a life span and certain pores. If the corrosion resistance of sintered NdFeB magnets cannot be improved, the reliability of motors used in harsh outdoor conditions for 10-20 years is self-evident and difficult to obtain. Assure

Method used

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  • A kind of preparation method of high corrosion resistance sintered NdFeB magnet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] The Nd-Fe-B alloy cast sheet prepared in Comparative Example 1 was placed in dry air and exposed for 15 days, after the Nd-rich phase of the alloy cast sheet fully absorbed oxygen. Cast the alloy after the neodymium-rich phase has fully absorbed oxygen, and carry out hydrogen crushing. The hydrogen crushing process takes 3 hours, and then dehydrogenates and cools to obtain coarse powder. Add 0.1% YSH6 high-molecular polymer lubricant and 0.1% YSH1 low-molecular polymer antioxidant to the coarse powder for homogenization and stirring. The powder is subjected to jet milling without supplementing oxygen to obtain a fine powder with a particle size of 2.4-8.5um; the fine powder is oriented and molded under a magnetic field strength above 18000Gs, and the oxygen content in the press is controlled at Below 10ppm, a green body is obtained. The magnet green body is subjected to cold isostatic pressing, and the isostatic pressure is 200 MPa; the green body is sintered, aged, an...

Embodiment 2

[0043] The Nd-Fe-B alloy cast sheet prepared in Comparative Example 2 was placed in dry air and exposed for 15 days, after the Nd-rich phase of the alloy cast sheet fully absorbed oxygen. Cast the alloy after the neodymium-rich phase has fully absorbed oxygen, and carry out hydrogen crushing. The hydrogen crushing process takes 3 hours, and then dehydrogenates and cools to obtain coarse powder. Add 0.1% YSH6 high-molecular polymer lubricant and 0.1% YSH1 low-molecular polymer antioxidant to the coarse powder for homogenization and stirring. The powder is subjected to jet milling without supplementing oxygen to obtain a fine powder with a particle size of 2.4-8.5um; the fine powder is oriented and molded under a magnetic field strength above 18000Gs, and the oxygen content in the press is controlled at Below 10ppm, a green body is obtained. The magnet green body is subjected to cold isostatic pressing, and the isostatic pressure is 200 MPa; the green body is sintered, aged, an...

Embodiment 3

[0045] The Nd-Fe-B alloy cast sheet prepared in Comparative Example 1 was placed in dry air and exposed for 15 days, after the Nd-rich phase of the alloy cast sheet fully absorbed oxygen. Cast the alloy sheet after the neodymium-rich phase has fully absorbed oxygen, and carry out hydrogen crushing. The hydrogen crushing process takes 3 hours. Introduce 50ppm of pure oxygen into the device, let the coarse powder absorb oxygen, the oxygen content will be below 10ppm, if there is no drop within 10 minutes, cool it down to get coarse powder. Add 0.1% YSH6 high-molecular polymer lubricant and 0.1% YSH1 low-molecular polymer antioxidant to the coarse powder for homogenization and stirring. The powder is subjected to jet milling without supplementing oxygen to obtain a fine powder with a particle size of 2.4-8.5um; the fine powder is oriented and molded under a magnetic field strength above 18000Gs, and the oxygen content in the press is controlled at Below 10ppm, a green body is ob...

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Abstract

The invention discloses a preparation method of a highly corrosion-resistant sintered NdFeB magnet, which comprises the following steps: preparing a NdFeB alloy cast piece containing a trace amount of metal, and placing it in dry air for 10-30 days to make the NdFeB-rich phase Fully absorb oxygen; then perform hydrogen crushing, cool to 35°C after dehydrogenation, turn off the cooling, and let it stand for 30-120 minutes, introduce 20-100ppm pure oxygen into the hydrogen crushing reaction device, and wait until the oxygen content is reduced to 10ppm When the time is below, cool again, take out the coarse powder and mix it, add lubricant and antioxidant at the same time, do not supplement oxygen during jet milling, and make fine powder, which is oriented and formed after refrigerated treatment, and the temperature rise in the forming process is ≤ 2 ° C 180‑300MPa cold isostatic pressing, final sintering, aging and tempering to obtain high corrosion resistance NdFeB magnets. The method of the invention improves the stability and corrosion resistance of the neodymium-rich phase of the sintered NdFeB magnet without causing the magnetic performance of the magnet to decline.

Description

technical field [0001] The invention belongs to the technical field of rare earth permanent magnet materials, and in particular relates to a preparation method of a highly corrosion-resistant sintered NdFeB magnet. Background technique [0002] In 1983, Japan's Sumitomo Metal Corporation invented NdFeB permanent magnets for the first time. Because of its high remanence, high coercive force and high magnetic energy product, and good dynamic recovery characteristics, it has been widely used in high-tech industries. Applications. At present, the application of NdFeB permanent magnets has been involved in various fields of the national economy, and has become the core functional material in the fields of electric power, new energy vehicles, and biomedicine. And other fields have achieved very large application breakthroughs. [0003] Although sintered NdFeB has many advantages, but because rare earth elements are very active, the metal activity is second only to alkali metals,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F41/02H01F1/057H01F1/08
CPCH01F41/0253H01F1/0577H01F1/086
Inventor 卢阳春强傲生卢汉洲
Owner 浙江凯文磁业有限公司
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