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Preparation method of metal matrix composite conductor blank

A metal matrix composite and metal material technology is applied in the field of preparation of metal matrix composite wire blanks, which can solve the problems of unsatisfactory composite ratio, high extrusion processing cost, low yield, etc., and reduce welding process and time. , The effect of simplifying the assembly process and improving the processing efficiency

Inactive Publication Date: 2020-08-28
XIAN RAREALLOYS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the hot extrusion method is the main method for producing metal matrix composite wire blanks. It has the advantages of high production efficiency and is suitable for large-scale batch production. However, from the actual situation of production, the hot extrusion method produces metal matrix composite wire blanks The yield of metal matrix composite wire is low and the cost of extrusion processing is high, resulting in high product cost. It is difficult to adapt to large-scale batch production by using other methods to prepare metal matrix composite wire blanks. Therefore, increasing the yield of metal matrix composite wire blanks is to reduce The main way in which its products cost
[0004] The metal matrix composite wire billet prepared by hot extrusion is subject to friction between the original billet and the extrusion cylinder, resulting in inconsistent flow rates of the metal material from the outside to the inside on the same section, and at the same time, the strength difference of different metal materials at the same temperature causes the metal material The resistance to deformation is different, which exacerbates the inconsistency of the flow of inner and outer metal materials, and finally leads to the composite ratio of the two metal materials at the tail end of the metal matrix composite wire blank not meeting the requirements and being cut off
Affected by complicated factors such as extrusion cost, difference in fluidity of metal materials, and extrusion process, the yield of metal matrix composite wire blanks is about 50%. The low yield leads to high prices of finished products, which seriously hinders this type of product. industrial application prospects

Method used

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  • Preparation method of metal matrix composite conductor blank
  • Preparation method of metal matrix composite conductor blank
  • Preparation method of metal matrix composite conductor blank

Examples

Experimental program
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Effect test

Embodiment 1

[0032] This embodiment includes the following steps:

[0033] Step 1, processing T2 red copper into a mandrel, and processing 304 stainless steel into a blind hole outer cylinder; the blind hole of the mandrel and the blind hole outer cylinder has a cone angle of 1°; the length of the blind hole outer cylinder 230mm, the outer diameter is 97mm; the depth of the blind hole is 200mm, the bottom surface diameter is 45mm, the top surface diameter is 48.50mm; the length of the mandrel is 195mm, the diameter of the end face of the mandrel small end is 45mm, mandrel The diameter of the end face of the big end is 48.42mm;

[0034] Step 2. Process 304 stainless steel into a circular plate with a diameter of 97mm and a thickness of 26mm. Place the blind hole outer cylinder obtained in step 1 vertically with the open end upward, and insert the mandrel obtained in step 1 into the blind hole. In the outer cylinder, the circular plate is placed on the top of the blind hole outer cylinder, ...

Embodiment 2

[0047] This embodiment includes the following steps:

[0048] Step 1, processing TU00 oxygen-free copper into a core rod, and processing 4J29 iron-nickel-cobalt glass sealing alloy into a through-hole outer cylinder; the through-hole of the core rod and the through-hole outer cylinder has a cone angle of 3°; The length of the through hole outer cylinder is 200mm, and the outer diameter is 97mm; the diameter of the end face of the through hole small end of the through hole is 45mm, and the diameter of the end face of the through hole big end is 55.50mm; the length of the mandrel is 195mm, The diameter of the end surface of the small end of the mandrel is 45mm, and the diameter of the end surface of the large end of the mandrel is 55.20mm;

[0049] Step 2. Process the 4J29 iron-nickel-cobalt glass sealing alloy into two circular plates with a diameter of 97mm and a thickness of 26mm. Place the through-hole outer cylinder obtained in step 1 vertically on a circular plate with the...

Embodiment 3

[0054] This embodiment includes the following steps:

[0055] Step 1. Process TU00 oxygen-free copper into a mandrel, and process TA1 industrial pure titanium into a through-hole outer cylinder; the through-holes of the mandrel and the through-hole outer cylinder have a cone angle of 5°; the through-hole The length of urceolus is 200mm, outer diameter is 97mm; The diameter of the end face of the through hole small end of described through hole is 45mm, the diameter of the end face of through hole big end is 62.45mm; The length of described mandrel is 195mm, mandrel is small The diameter of the end face of the mandrel is 45mm, and the diameter of the end face of the big end of the mandrel is 62.01mm;

[0056] Step 2. Process TA1 industrial pure titanium into two circular plates with a diameter of 97 mm and a thickness of 26 mm. Place the through-hole outer cylinder obtained in step 1 vertically on a circular plate with the small end of the through hole as the bottom. The obtai...

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Abstract

The invention discloses a preparation method of a metal matrix composite conductor blank. The method comprises the following steps of firstly, processing a metal material A into a core rod, processinga metal material B into an outer cylinder, and inserting the core rod into the outer cylinder to obtain a metal rod; secondly, performing plugging welding on the metal rod to obtain a blank; thirdly,heating the blank, and carrying out hot extrusion; and fourthly, sawing the blank subjected to hot extrusion to obtain the metal matrix composite conductor blank. According to the preparation methodof the metal matrix composite conductor blank in the invention, two metal materials are respectively processed into the core rod and the outer cylinder with the same taper angle, then the core rod andthe outer cylinder are prepared into the blank, and the blank is subjected to hot extrusion treatment and sawing treatment, so that the effective contact surface between the metal materials is increased, the fluidity difference of the blank in the hot extrusion process is improved, the phenomenon that the core rod material at the tail end of the blank is insufficient in the hot extrusion processis effectively improved, the yield of the metal matrix composite conductor blank is improved, and the production cost of the metal matrix composite conductor blank is reduced.

Description

technical field [0001] The invention belongs to the technical field of material processing and molding, and in particular relates to a method for preparing a metal matrix composite wire blank. Background technique [0002] In aerospace, machinery, chemical industry, metallurgy and other industrial manufacturing, the metal matrix composite wire structure formed between stainless steel and copper or copper alloy and other different metal materials is common. It is a combination of two metal materials with different properties. The new type of wire made has superior performance that cannot be achieved by a single material. Such a composite structure can not only save a large amount of non-ferrous metals, but also significantly reduce production costs. The metal matrix composite wire was invented in Germany in the 1930s, and then in Developed countries such as the United States, Britain, and France have promoted and widely used in the fields of high-frequency signal transmission...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B21C23/08B21C37/04
CPCB21C23/08B21C37/04B23P15/00
Inventor 庞继明李进高凯张轮王康郭龙飞罗建忠
Owner XIAN RAREALLOYS
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