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A method and device for preparing mud-resistant polycarboxylate superplasticizer

A polycarboxylic acid and water reducing agent technology, applied in chemical instruments and methods, transportation and packaging, chemical/physical/physical-chemical processes, etc., can solve the problems of complicated feeding system, difficulty in feeding reaction powder, and inability to feed

Active Publication Date: 2022-06-07
TIANSHUI NORMAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] For the reactors in the production process or production system design process, usually "I", "L", "H" or "U" methods are used to design and install multiple reactors, and the reaction raw material tanks can only be erected on Feeding directly above the reaction kettle, in which the reaction solid material tank can only be transported to one reaction kettle through a belt conveyor, and one belt conveyor cannot feed several reactors, and there is a problem of difficulty in feeding the reaction powder
Therefore, adding powder to multiple reaction vessels requires multiple reaction raw material storage tanks and multiple belt conveyors, making the feeding system complicated
[0007] At the same time, the water reducer obtained from the reaction is put into the storage tank, and the water reducer in the storage tank will precipitate after a period of time, which will affect its performance.
However, there is no relevant report on a set of industrialized production methods and production systems for the preparation of mud-resistant polycarboxylate superplasticizers with universal and efficient multi-component polymerization.

Method used

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  • A method and device for preparing mud-resistant polycarboxylate superplasticizer
  • A method and device for preparing mud-resistant polycarboxylate superplasticizer
  • A method and device for preparing mud-resistant polycarboxylate superplasticizer

Examples

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Effect test

Embodiment 1

[0100] The method for preparing an anti-sludge type polycarboxylate water-reducing agent according to the present invention adopts the multi-copolymerization method to synthesize the anti-sludge type polycarboxylate water-reducing agent as follows:

[0101] 1) Raw material preparation:

[0102] Preparation of unsaturated polyether macromonomer A: Weigh 800Kg (according to 50 parts) allyl alcohol polyoxyethylene ether (APEG, number average molecular weight 1500) and 800Kg (according to 50 parts) polyethylene glycol monomethyl ether (MPEG, number average molecular weight 1500), waiting for standby;

[0103] Preparation of starch and its modified starch monomer C: Weigh 5 parts of ordinary corn starch, 5 parts of gelatinized starch and 5 parts of sulfonated starch for subsequent use;

[0104] Preparation of preservative F: Weigh 0.05 part of dimethyl fumarate and put it in a beaker for later use;

[0105] The liquid dispensing in the 1-8# batching storage tanks in the liquid-ph...

Embodiment 2

[0126] The method for preparing an anti-sludge type polycarboxylate water-reducing agent according to the present invention adopts the multi-copolymerization method to synthesize the anti-sludge type polycarboxylate water-reducing agent as follows:

[0127] 1) Raw material preparation:

[0128] Preparation of unsaturated polyether macromonomer A: Weigh 800Kg (according to 50 parts) methallyl polyoxyethylene ether (TPEG, number average molecular weight 2400) and 800Kg (according to 50 parts) prenol poly Oxyethylene ether (HPEG, number average molecular weight 2400), for subsequent use;

[0129] Preparation of starch and its modified starch monomer C: Weigh 5 parts of common wheat starch, 5 parts of gelatinized starch and 5 parts of sulfonated starch for use;

[0130] Preparation of preservative F: Weigh 0.05 part of dimethyl fumarate and put it in a beaker for later use;

[0131] The liquid dispensing in the 1-8# batching storage tanks in the liquid-phase batching storage tan...

Embodiment 3

[0151] The method for preparing an anti-sludge type polycarboxylate water-reducing agent according to the present invention adopts the multi-copolymerization method to synthesize the anti-sludge type polycarboxylate water-reducing agent as follows:

[0152] 1) Raw material preparation:

[0153] Preparation of unsaturated polyether macromonomer A: Weigh 400Kg (according to 25 parts) allyl alcohol polyoxyethylene ether (APEG, number average molecular weight 1500), 400Kg (according to 25 parts) polyethylene glycol monomethyl ether (MPEG, number average molecular weight 1500), 400Kg (by 25 parts) methallyl polyoxyethylene ether (TPEG, number average molecular weight 1500) and 400Kg (by 25 parts) isoprenol polyoxyethylene ether ( HPEG, number average molecular weight 1500), for subsequent use;

[0154] Preparation of starch and its modified starch monomer C: Weigh 5 parts of ordinary potato starch, 5 parts of gelatinized starch and 5 parts of sulfonated starch for use;

[0155] P...

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Abstract

The invention discloses a method and a device for preparing an anti-mud type polycarboxylate water reducer. This method adopts multi-component copolymerization method to synthesize mud-resistant polycarboxylate water reducer, and the synthetic raw materials adopted include unsaturated polyether macromonomer, unsaturated carboxylic acid small monomer, starch and its modified starch monomer, It is composed of mud-type functional monomer, tap water purifying agent, preservative, initiator, chain transfer agent, oxidizing agent, reducing agent and lye. The invention improves the operability of the production system for producing mud-resistant polycarboxylate superplasticizer by multi-component polymerization, and improves the work efficiency, product composition uniformity and quality stability. At the same time, the device has novel structure, simple and continuous operation, and The invention has the characteristics of convenience, small occupied area, low processing cost and easy industrialization, and has potential industrialization value and application prospect.

Description

technical field [0001] The invention relates to the field of concrete water-reducing agent preparation, in particular to a method and a device for preparing a mud-resistant polycarboxylate water-reducing agent. Background technique [0002] Polycarboxylate superplasticizer is a new generation of high-efficiency water-reducing agent. According to its performance and application, it is divided into retarded type, slow-release type, early-strength type, slump-preserving type, mud-resistant type, salt-resistant type, comprehensive type, etc. In recent years, domestic and foreign scholars and their production technicians have carried out a lot of research on the preparation methods of polycarboxylate superplasticizers with different functions, and have achieved good results in both theoretical research and production practice research. [0003] Regarding the research progress of anti-mud / mud-resistant polycarboxylate water-reducing agent, because the water-reducing agent is very ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F283/06C08F251/00C08F220/06C08F228/02C08F222/02C08F220/56C08F4/40C04B24/16B01J19/18B01F33/81C04B103/30
CPCC08F283/065C08F283/06C08F251/00C08F228/02C08F222/02C08F220/56C08F4/40C04B24/165B01J19/18B01J19/1825B01J19/0053B01J19/0066C04B2103/302B01F33/81C08F220/06
Inventor 章德玉张惠琴司长代王鹏刘岿张建斌李志锋唐慧安左国防王小芳刘新文雷新有吕玲玲郭峰刘流赵爱英
Owner TIANSHUI NORMAL UNIV