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Synthesis method of superhard material

A synthesis method and technology of superhard materials, applied in chemical instruments and methods, ultra-high pressure process, chemical/physical/physicochemical process of energy application, etc., can solve the problem of high cost of ultra-high pressure and high temperature equipment and clean synthesis environment , difficulties and other problems, to achieve the effect of easy large-scale industrial production, clean synthesis environment, and large synthesis chamber

Active Publication Date: 2020-09-22
河南天钻晶体材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The "high pressure and high temperature method" is extremely difficult to synthesize in view of the fact that ultra-high pressure and high temperature equipment must reach a synthesis pressure of more than 11GPa; the industry's largest production scale "catalytic high pressure method" synthesizes superhard materials. The technology can be said to have reached the extreme. In order to expand the synthesis cavity and increase production capacity, the diameter of the ultra-high pressure cylinder of the six-sided top ultra-high pressure and high temperature equipment has reached 800-1000mm, and the thrust of a single cylinder can reach 5000-7500 tons, while the synthesis cavity is the largest The diameter can only reach about 60mm. It will be more difficult to increase the diameter of the oil cylinder to increase the thrust and expand the synthetic cavity in the future.
The cost of ultra-high pressure and high temperature equipment is high, accounting for more than 90% of the total cost; its key cemented carbide mold is also an important limiting factor; what's more, the "compression stroke limitation" of ultra-high pressure and high temperature synthesis equipment is an insurmountable technical barrier , so that it cannot be synthesized for a long time to produce large-grained diamonds; in addition, it is extremely difficult to synthesize "doped" semiconductor diamond / CBN or colored diamonds, which require a clean synthetic environment and precise doping control
The "CVD" method can grow diamond / CBN film or single crystal on the substrate, but the growth rate is slow and the cost is high

Method used

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  • Synthesis method of superhard material
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  • Synthesis method of superhard material

Examples

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preparation example Construction

[0069] A method for synthesizing superhard materials, comprising the steps of:

[0070] The precursor material is heated to a high temperature and a magnetic field is applied to convert the precursor material into a superhard material, which includes diamond and cubic boron nitride, and further, can also include nitrogen carbide (C 3 N 4 ).

[0071] Heating the precursor to a high temperature is to make the precursor reach a certain thermodynamic condition; at the same time, a magnetic field is applied to the high-temperature precursor, and the magnetic field acts on the high-temperature precursor to generate a magnetodynamic condition. When the thermodynamic condition and the magnetodynamic condition When the sum of conditions reaches the energy level jump of the precursor, the precursor transforms into a superhard material. It is the inventor who defines the energy level transition energy generated by the magnetic field acting on the high-temperature precursor as the "magn...

Embodiment 1

[0102] Such as Figure 5 As shown, using the magnetic field high-temperature solvent method, under normal pressure (P=0), the precursor is indirectly heated and a magnetic field is applied to synthesize superhard material single crystal products. Mix the precursor and the catalyst to make a cylinder, put it in a container, the container can isolate the air, and avoid the oxidation of the precursor and the synthesized superhard material; this embodiment uses an electric heater on the outside of the container to achieve indirect heating of the precursor. Heating; there is also an insulation layer on the outside of the heater to avoid and reduce heat loss; at the upper and lower ends of the precursor, there are also a pair of magnetic poles, whose magnetic force lines pass through the precursor and apply a magnetic field to the precursor;

[0103] Synthetic diamond: graphite + catalyst, heating temperature: 1380-1600°C; magnetic field strength 6-10mT, time 10 minutes;

[0104] S...

Embodiment 2

[0109] Such as Figure 9 As shown, using the magnetic field high-temperature solvent method, under normal pressure (P=0), the combination of heating and magnetic field is applied to the precursor for the synthesis of superhard material single crystal products. Mix graphite and metal catalyst to make a cylinder, put it into a container, the container can isolate the air, and avoid the oxidation of the precursor and the synthesized superhard material; there is a heater on the outside of the container to achieve indirect heating of the precursor; indirect heating There is also an insulation layer on the outside of the device to avoid and reduce heat loss; outside the insulation layer, there are at least a pair of magnets that can apply a magnetic field to the precursor; above the precursor, there is a plasma gun moment, which is powered by a plasma power supply. The anode is connected to the lower end of the precursor; an electric circuit is formed by forming a plasma arc on the ...

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Abstract

The invention provides a synthesis method of a superhard material, which comprises the following steps: heating a precursor material to a high temperature, and applying a magnetic field to convert theprecursor material into the superhard material. According to the synthesis method of the superhard material provided by the invention, solvent method synthesis and precursor direct conversion synthesis under a magnetic field high-temperature (MFHT) binary synthesis condition can be realized, and synthesis under a magnetic field, pressure and high-temperature (MPHT) ternary condition can also be realized, so that the precursor reaches an extremely high energy level jump condition. The method is simple, industrial scale production is easy to realize, production equipment is simpler than ultrahigh pressure and high temperature, the occupied area is small, the production cost is low, and the method even can replace a method for synthesizing the superhard material under ultrahigh pressure in the background technology.

Description

technical field [0001] The invention relates to the technical field of preparation of inorganic materials, in particular to a method for synthesizing superhard materials. Background technique [0002] Superhard materials generally refer to diamond and cubic boron nitride products, and nitrogen carbide (C3N4) is also classified as superhard materials. [0003] Diamond is a customary name in the application field of engineering materials, and it is often called diamond in the jewelry industry. It is a mineral composed of carbon element and an allotrope of carbon element. Diamond is the hardest substance naturally occurring in nature, with a Mohs hardness of 10 and a microhardness of 10000kg / mm 2 , The microhardness is 1000 times higher than that of quartz and 150 times higher than that of corundum. Diamonds can be divided into natural diamonds and man-made diamonds, known as "the king of materials" and "extreme functional materials", widely used in jewelry, industry and many...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J3/06B01J8/00B01J19/08
CPCB01J8/0005B01J19/087
Inventor 蔡博蔡棽
Owner 河南天钻晶体材料有限公司