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Environment-friendly anhydrous stemming for multi-taphole blast furnace, and preparation method thereof

An anhydrous taphole clay and environmental protection technology, applied in the field of blast furnace refractories, can solve problems such as unreasonable formula matching, threat to workers' health, poor working conditions, etc. Effect

Pending Publication Date: 2020-10-02
郑州科信炉料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, looking at the existing anhydrous blast furnace clay for multi-tap furnaces, it is mainly made of alumina and brown corundum as aggregates, supplemented by plastic matrix materials or binders, which often have unreasonable formula matching and poor refractory performance. Poor strength, low strength, poor slag erosion resistance, large amount of mud consumption, difficult maintenance of iron holes and other problems; in addition, the binder generally uses traditional coal tar, anthracene oil or coal tar pitch, because the benzoa in these coal series products The content of pyrene ranges from 5000mg / kg to 12000mg / kg, so the pollution is relatively large during the production and use of gun clay, and a large amount of toxic yellow smoke often occurs. The environment makes the working conditions worse, and it is difficult to meet the development needs of energy conservation and environmental protection under the new situation. Moreover, benzo-a-pyrene is one of the carcinogens recognized in the world, and it will seriously threaten the health of workers.

Method used

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  • Environment-friendly anhydrous stemming for multi-taphole blast furnace, and preparation method thereof
  • Environment-friendly anhydrous stemming for multi-taphole blast furnace, and preparation method thereof
  • Environment-friendly anhydrous stemming for multi-taphole blast furnace, and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] A kind of environment-friendly anhydrous taphole clay for multi-tap furnace, which is composed of aggregate, powder and composite binder, wherein the mass ratio of aggregate, powder and composite binder is 43:41.7:15.3, according to the mass percentage In total, each raw material is composed of:

[0039]

[0040] Wherein, the composite binder, in terms of mass percentage, each raw material is composed of:

[0041]

[0042]

[0043] A kind of preparation method of environment-friendly anhydrous taphole mud for multi-tap furnace, comprises the following steps:

[0044] (1) Weigh each raw material according to the formula, first put Carbores T60, Carbores T10, environmental protection anthracene oil, CarboresP and wetting agent into a reaction kettle at 120°C and mix and stir for 8 hours to prepare a composite binder for future use; clay, Ferrosilicon nitride, silicon nitride combined with silicon carbide brick powder, green silicon carbide micropowder, white cor...

Embodiment 2

[0050] This example is basically the same as Example 1, except that it is an environmentally friendly anhydrous taphole clay for a multi-tap blast furnace, which is composed of aggregate, powder and composite binder, wherein the aggregate, powder and composite binder The mass ratio is 45: 40.2: 14.8, and according to mass percentage, each raw material is composed of:

[0051]

[0052]

[0053] Wherein, the composite binder, in terms of mass percentage, each raw material is composed of:

[0054]

[0055] The pot clay product that present embodiment 2 makes is 2280m in a certain domestic foundry enterprise volume 3 , used on a blast furnace with 3 tapholes, the wind pressure is 420-430KPa, the top pressure is 210-220KPa, the daily output of molten iron is 5800-6000 tons, and the average interval of tapping is 30min. After the gun mud is used, the depth of the taphole is maintained at 3.0- 3.2 meters, the amount of mud per furnace is about 250kg, and the number of iron ...

Embodiment 3

[0057] This example is basically the same as Example 1, except that it is an environmentally friendly anhydrous taphole clay for a multi-tap blast furnace, which is composed of aggregate, powder and composite binder, wherein the aggregate, powder and composite binder The mass ratio is 45: 41.42: 13.6, and according to mass percentage, each raw material is composed of:

[0058]

[0059] Wherein, the composite binder, in terms of mass percentage, each raw material is composed of:

[0060]

[0061]

[0062] The pot clay product that present embodiment 3 makes is 2680m in a certain domestic foundry enterprise volume 3 , used on a blast furnace with 3 tapholes, the wind pressure is 380-390KPa, the top pressure is 215-225KPa, and the daily output of molten iron is 6,700 tons. About 230kg or so, the number of ironing times per day is reduced from 12 to 11 furnaces.

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Abstract

The invention belongs to the technical field of refractory materials for blast furnaces, and discloses environment-friendly anhydrous stemming for a multi-taphole blast furnace, and a preparation method thereof. The stemming consists of, by mass, 38-45% of aggregate, 40-47% of powder and 10-16% of a composite binding agent, wherein the composite binding agent is formed by mixing Carbores T60, Carbores T10, environment-friendly anthracene oil, Carbores P and a wetting agent, the benzo a pyrene content of the composite binding agent is smaller than 150 mg / kg, and the moisture content of the composite binding agent is smaller than or equal to 1.0%. The raw materials comprise a plurality of regenerated refractory materials and carbon-containing raw materials, so the production cost can be reduced, meanwhile, the prepared stemming product is convenient to operate during use, moderate in drying speed, good in peristalsis and filling performance, easy to pug, easy to open, stable in taphole depth, resistant to scouring and stable in slag resistance, the consumption of per ton of iron stemming is smaller than 0.5 kg in practical application, the benzopyrene content is smaller than 25 mg / kg, the environment of a blast furnace production area can be better improved, and the body health of operators is guaranteed.

Description

technical field [0001] The invention belongs to the technical field of refractory materials for blast furnaces, and in particular relates to an environment-friendly anhydrous taphole clay for multi-tap blast furnaces and a preparation method thereof. Background technique [0002] Blast furnace ironmaking is the most mainstream smelting method in the world today. From the perspective of the entire steel production process, the ironmaking process accounts for about 50% of the cost and about 70% of the energy consumption. With the continuous improvement of the level of smelting technology and equipment and the requirements for the comprehensive energy consumption of blast furnaces, large-scale blast furnaces with stable high production, low consumption, long life, energy saving and environmental protection have become an inevitable trend in the development of ironmaking. Currently in operation or under construction in mainland China 4000m 3 There are more than 23 blast furnace...

Claims

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Application Information

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IPC IPC(8): C04B35/66C04B33/132
CPCC04B35/66C04B33/1324C04B33/132C04B2235/349C04B2235/3826C04B2235/3873C04B2235/3217C04B2235/77C04B2235/96C04B2235/9607Y02P40/60
Inventor 贾石磊于海东李学超
Owner 郑州科信炉料有限公司
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