Energy field assisted intelligent multi-point forming method and system for amorphous alloy parts

Abstract

The invention belongs to the field of amorphous alloy flexible forming, and particularly relates to an energy field auxiliary intelligent multi-point forming method and system for amorphous alloy parts. The method comprises the steps of firstly, dividing a plate blank into a plurality of forming areas according to geometric profile information of a target amorphous alloy part and the size information of the plate blank; giving forming process parameters including an energy field to each forming area, forming field distribution in the part, performing finite element simulation of the forming process on the amorphous alloy part, then conducting optimization on a data sample through a genetic control algorithm, and obtaining a process parameter combination, namely optimal field distribution,with the optimal effect for different forming areas; and forming the target amorphous alloy part by adopting a multi-point forming process under the obtained optimal field distribution. The field distribution is formed in the part, the integral forming of the part is coordinated, the shape cooperation intelligent manufacturing of a amorphous alloy complex part can be achieved, the production costis reduced, and the product quality is improved.

Description

technical field [0001] The invention belongs to the field of flexible forming of amorphous alloys, and more specifically relates to an energy field-assisted intelligent multi-point forming method and system for amorphous alloy parts. Background technique [0002] At present, the forming and manufacturing of some large-scale aerospace equipment, such as vehicles, satellites, spaceships, and deep space probes, is constantly developing in the direction of lightweight, integrated, complex, and high-performance. It is increasingly difficult to process key components of high-end equipment such as the heat exchange system and turbine case of hypersonic aircraft engines, the micro-thermal control system of satellite steam chambers, and the micro-grooved drag-reducing structure on the surface of large aircraft. How to realize the collaborative integrated manufacturing of large complex parts with local microstructural features is an important issue in modern high-end manufacturing. M...

AI Technical Summary

Problems solved by technology

[0003] However, the traditional forming method needs to process corresponding large-scale forming tooling. For curved surface parts, the tooling is more complicated and the processing cost is extremely high.

When it is necessary to form micro-parts or microstructures with extreme dimensions (<1mm), the forming is difficult and may require multiple formings, and the amorphous alloy is prone to crystallization and oxidation during the forming process, and relaxation brittleness is inevitable

The room temperature brittleness of amorphous alloy materials makes it a great safety hazard in the actual service process

Therefore, the existing forming technology is difficult to realize the shape-controlled collaborative manufacturing of high-performance complex amorphous alloy parts, which greatly limits its industrial application.

Images