Aluminum-copper alloy powder for 3D printing and preparation method thereof
An aluminum-copper alloy, 3D printing technology, applied in the field of 3D printing, can solve problems such as unfavorable large-scale popularization and application, low rare earth element content, poor product performance, etc., and achieve improved SLM performance, uniform distribution of alloy components, and stable performance. Effect
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[0033] The present invention provides a method for preparing aluminum-copper alloy powder for 3D printing, which includes the following steps:
[0034] After heating and melting the aluminum-copper alloy raw materials, make them fully mixed and uniform;
[0035] Use high-speed compressed airflow to impact the molten aluminum-copper alloy flow, break it into aerosolized particles, and after cooling, obtain the aluminum-copper alloy powder produced by the gas atomization technology;
[0036] After gas atomization, the aluminum-copper alloy powder is sieved to obtain aluminum-copper alloy powder within the required particle size range for 3D printing;
[0037] The proportion of aluminum and copper in the aluminum-copper alloy raw materials meets the requirements of the final aluminum-copper alloy powder used for 3D printing: Cu content is 1.00%wt-8.00%wt, Mg content is 0.10%wt-4.00%wt, and Si content is 0.05% wt-3.00%wt, Mn content is 0.04%wt-2.50%wt, Zr content is 0.01%wt-3.00%wt, and t...
Embodiment 1
[0050] According to Cu content is 3.97%wt, Mg content is 1.85%wt, Si content is 1.25%wt, Mn content is 0.72%wt, Zr content is 0.87%wt, and the rest is Al, the alloy raw materials are respectively taken for vacuum melting at 810℃ After holding for half an hour, use the Hartmann-Laval vacuum atomization technology developed by Tongji for atomization (it uses a supersonic atomizing nozzle that combines laval and hartmann structures, and a supersonic atomizing nozzle that combines laval and hartmann structures The specific structure can refer to the supersonic atomization nozzle fusion laval and hartmann disclosed in Chinese patent CN201410553284.7), the atomizing gas is high-purity argon, the gas pressure during atomization is 2.5MPa, and the tight coupling method is adopted to ensure The outlet negative pressure is 0.7kPa, and the first-order resonance gas frequency is 100kHz. After the gas is atomized, the powders with a particle size of 10-60 μm are screened out by cyclone clas...
Embodiment 2
[0052] This embodiment provides a method for preparing aluminum-copper alloy powder for 3D printing, including the following steps:
[0053] The aluminum-copper alloy raw materials (the ratio of aluminum-copper in the aluminum-copper alloy raw materials to meet the final aluminum-copper alloy powder used for 3D printing: Cu content is 4.70%wt, Mg content is 2.00%wt, Si content is 1.86%wt, The content of Mn is 0.92%wt, the content of Zr is 1.50%wt, and the rest is Al) After heating and melting at 750°C, it is fully mixed and uniform;
[0054] Adopt high-speed compressed air flow (argon gas, gas pressure is 5.0MPa, adopt a tight coupling method to ensure that the negative pressure at the outlet is 1.0kPa) impact the molten aluminum-copper alloy flow, break it into aerosolized particles, and pass through after cooling Aluminum-copper alloy powder made by gas atomization technology;
[0055] After gas atomization, the aluminum-copper alloy powder is sieved by cyclone classification siev...
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