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Preparation method of 5-ethyl-1, 3-dioxane-5-methanol

A technology of dioxane and ethyl, which is applied in the field of preparation of 5-ethyl-1,3-dioxane-5-methanol, can solve the problems of high reaction temperature, low conversion rate and low content, and achieve non-toxic The effect of solvent residue, low production cost and high product quality

Inactive Publication Date: 2021-01-05
CHIFENG RUIYANG CHEM
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The synthesis route of 5-ethyl-1,3-dioxane-5-methanol in the prior art is: by-product 5-ethyl during the condensation of trimethylolpropane (aldol condensation + Cannizzaro reaction) -1,3-dioxane-5-methanol, the conversion rate varies with different process conditions, and the conversion rate of 5-ethyl-1,3-dioxane-5-methanol is about 3 in terms of n-butyraldehyde ~21%, due to the low conversion rate, complex components in the condensation liquid, low content of 5-ethyl-1,3-dioxane-5-methanol, difficult separation, high separation cost, and poor production process economy
[0003] Patents US4076727, CN89103420.X and CN108383826A respectively disclose the preparation methods of 5-ethyl-1,3-dioxane-5-methanol, all of which require the use of solvents, which makes the process complicated, the production cost rises, and the economy is not good
Patent CN200710055700.0 discloses a method for synthesizing trimethylolpropane cyclic formal, but requires a reactive distillation device, and is intermittently operated, the process is complicated, the reaction temperature is high, and the product quality is poor, so it is not suitable for continuous industrial production

Method used

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  • Preparation method of 5-ethyl-1, 3-dioxane-5-methanol

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Weigh 10000Kg of trimethylolpropane with a mass percentage of 99%, weigh 2332Kg of paraformaldehyde with a mass percentage of 95%, the molar ratio of trimethylolpropane to formaldehyde is 1:1.0, and weigh a mass percentage of 98% 63Kg of methanesulfonic acid is safely dropped into the condensation reactor. The reactor was replaced with nitrogen and the pressure was maintained, and the reaction was carried out at a temperature of 116° C. for 11 hours. After the reaction was completed, 32% NaOH solution was added to adjust the pH to neutral. The reaction solution was detected by gas chromatography equipped with an FID detector and the results were: CTF: 87%, TMP: 6%, other components: 7%.

[0018] The above reaction liquid is sent to the light component rectification tower for separation, the reaction liquid is fed from the middle of the light component rectification tower, the pressure is 0.05KPa absolute pressure, the reflux ratio is 0.1, and the formaldehyde and water...

Embodiment 2

[0020] Weigh 10000Kg of trimethylolpropane with a mass percentage of 99%, 5390Kg of a formaldehyde solution with a mass percentage of 37%, the molar ratio of trimethylolpropane to formaldehyde is 1:0.9, and weigh a mass percentage of 98% 157Kg of p-toluenesulfonic acid was safely put into the condensation reactor. The reactor was replaced with nitrogen and the pressure was maintained, and the reaction was carried out at a temperature of 116° C. for 10 hours. After the reaction was completed, 32% NaOH solution was added to adjust the pH to neutral. The reaction solution was detected by gas chromatography equipped with an FID detector, and the results were: CTF: 85%, TMP: 11%, and other components: 4%.

[0021] The above-mentioned reaction solution is sent to the light component rectification tower for separation, the reaction solution is fed from the middle of the light component rectification tower, the pressure is 50KPa absolute pressure, the reflux ratio is 15, and the ligh...

Embodiment 3

[0023] Weigh 10000Kg of trimethylolpropane with a mass percentage of 99%, 7186Kg of a formaldehyde solution with a mass percentage of 37%, the molar ratio of trimethylolpropane to formaldehyde is 1:1.2, and weigh a mass percentage of 98% Sulfuric acid 175Kg is safely put into the condensation reactor. The reactor was replaced with nitrogen and the pressure was maintained, and the reaction was carried out at a temperature of 118° C. for 9 hours. After the reaction was completed, 32% NaOH solution was added to adjust the pH to neutral. The reaction solution was detected by gas chromatography equipped with an FID detector, and the results were: CTF: 81%, TMP: 3%, and other components: 16%.

[0024] The above reaction liquid is sent to the light component rectification tower for separation, the reaction liquid is fed from the middle of the light component rectification tower, the pressure is 15KPa absolute pressure, the reflux ratio is 8, and the light product containing formalde...

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Abstract

The invention discloses a preparation method of 5-ethyl-1, 3-dioxane-5-methanol, which comprises the following steps: by using an acidic catalyst, reacting trimethylolpropane and formaldehyde as raw materials in a condensation reaction kettle in an atmosphere with nitrogen or air protection, and neutralizing after the reaction to obtain a neutral reaction solution; sending the neutral reaction solution to a light component rectifying tower for further separation, extracting materials from the tower top to obtain water and light components, extracting materials from the tower bottom to obtain 5-ethyl-1, 3-dioxane-5-methanol and heavy components, sending the 5-ethyl-1, 3-dioxane-5-methanol and the heavy components to a product rectifying tower, and extracting materials from the tower top toobtain a 5-ethyl-1, 3-dioxane-5-methanol product. The rectification yield of the 5-ethyl-1, 3-dioxane-5-methanol can reach 95% or above, and the mass concentration of the 5-ethyl-1, 3-dioxane-5-methanol can reach 99.5% or above. According to the method, a condensation reaction kettle with a simple structure is used, no solvent is used, no solvent residue is left, the process is simple, the economyis good, and the obtained product is high in quality and good in chromaticity.

Description

technical field [0001] The invention belongs to the technical field of chemical industry, and in particular relates to a preparation method of 5-ethyl-1,3-dioxane-5-methanol. Background technique [0002] 5-ethyl-1,3-dioxane-5-methanol, commonly known as cyclic trimethylolpropane formal, its English name is 5-ethyl-1,3-dioxane-5-methanol, referred to as CTF, CAS No. 5187-23-5. The synthesis route of 5-ethyl-1,3-dioxane-5-methanol in the prior art is: by-product 5-ethyl during the condensation of trimethylolpropane (aldol condensation + Cannizzaro reaction) -1,3-dioxane-5-methanol, the conversion rate varies with different process conditions, and the conversion rate of 5-ethyl-1,3-dioxane-5-methanol is about 3 in terms of n-butyraldehyde ~21%, due to the low conversion rate, complex components in the condensation liquid, low content of 5-ethyl-1,3-dioxane-5-methanol, difficult separation, high separation cost and poor production process economy. [0003] Patents US4076727,...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07D319/06
CPCC07D319/06
Inventor 彭枝忠郑丽敏马建国解田刘泉全宏冬李权
Owner CHIFENG RUIYANG CHEM
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