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TPX-based light high-strength microporous foam material and preparation method thereof

A microcellular foam, lightweight technology, applied in the field of TPX-based lightweight high-strength microcellular foam material and its preparation, can solve the problems of complex preparation process, poor mechanical properties, low uniformity, etc. Designability and uniform cell distribution

Active Publication Date: 2021-02-23
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] Fang Yu et al. (Fang Yu, Luo Xuan, Zhang Qingjun. Forming control of low-density PMP polymer foam[J]. Intense Laser and Particle Beam, 2013,25(11):2873-2876.) used the induced phase inversion method to combine in-situ The method of molding prepares low-density TPX polymer foam, but the mixed system of durene / naphthalene used to dissolve poly-4-methyl-1-pentene (TPX) in the preparation process is not only toxic, harmful to human body, but also flammable Explosive, there are potential safety hazards, and the preparation process is relatively complicated, and there are many factors that need to be controlled
Shan Wenwen et al. (Shan Wenwen, Zhang Lin, Xu Jiajing, Xu Jiayun, Yang Xiangdong.[J]. Intense Laser and Particle Beam, 2008, 20(12):2037-2040.) successfully obtained density by using binary solvent system Uniformly distributed low-density TPX foam samples, and because the pore size of the ultra-low-density TPX foam samples in the binary solvent system is too large, very few large pores can reach hundreds of μm, and the uniformity is extremely low, resulting in poor mechanical properties

Method used

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  • TPX-based light high-strength microporous foam material and preparation method thereof
  • TPX-based light high-strength microporous foam material and preparation method thereof
  • TPX-based light high-strength microporous foam material and preparation method thereof

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preparation example Construction

[0027] Such as figure 1 with 2 Shown is the preparation process diagram and schematic diagram of TPX-based lightweight high-strength microcellular foam material. The embodiment of the present invention provides a preparation method of TPX-based lightweight high-strength microcellular foam material. The specific steps are as follows:

[0028] (1) heating and melting the dried TPX, and then applying a pressure of 30-60 MPa to press and form it to obtain a TPX polymer sheet;

[0029] (2) Put the TPX polymer sheet obtained in step (1) into the autoclave, under the conditions of 80-220°C and 20-40MPa, saturate for 18-36h, and then quickly release the pressure to normal within 2-5s Pressing, and then quenching to room temperature, the TPX-based light-weight high-strength microcellular foam material is obtained.

[0030] In the embodiment of the present invention, the hot-pressing temperature is 240-300° C., TPX can be completely melted to obtain a dense sheet, and the stability of...

Embodiment 1

[0040] (1) The dried TPX polymer particles were melted and hot-pressed in a hot-press environment at 270° C. and 40 MPa for 10 min to prepare a TPX polymer sheet with a thickness of 2 mm.

[0041] (2) Put the TPX polymer sheet into the autoclave, and introduce 40MPa of CO 2 gas, then saturated at 80°C for 36h.

[0042] (3) Remove the heating device, quickly unscrew the pressure relief valve to release the pressure to normal pressure for 3 seconds, so that a large number of bubble nuclei are quickly formed in the TPX polymer matrix and grow up, and then put the high-pressure reactor into the ice-water mixture for use. The foamed sample was cooled to room temperature to obtain a TPX-based lightweight high-strength microcellular foam material.

[0043] A performance test was performed on the TPX-based lightweight high-strength microcellular foam material prepared in this example.

[0044] According to the drainage method, the density of the TPX-based lightweight high-strength m...

Embodiment 2

[0048] (1) The dried TPX polymer particles were melted and hot-pressed for 10 min in a hot-pressing environment at 260°C and 50 MPa to prepare a TPX polymer sheet with a thickness of 1 mm.

[0049] (2) Put the TPX polymer sheet into the autoclave, and introduce 30MPa of CO 2 gas, and then saturated at 100 ° C for 30 h.

[0050] (3) Remove the heating device, quickly unscrew the pressure relief valve to release the pressure to normal pressure for 3 seconds, so that a large number of bubble nuclei are rapidly formed in the TPX polymer matrix and grow up, and then put the high-pressure reactor into the ice-water mixture for use. The foamed sample was cooled to room temperature to obtain a TPX-based lightweight high-strength microcellular foam material.

[0051] A performance test was performed on the TPX-based lightweight high-strength microcellular foam material prepared in this example.

[0052] According to the drainage method, the density of the TPX-based lightweight high-s...

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Abstract

The invention provides a TPX-based light high-strength microporous foam material and a preparation method thereof, and belongs to the technical field of foam material preparation, wherein the pore diameter of the foam pores of the material is 0.3-30 [mu]m, and the foam pores are uniformly distributed, so that the material has the advantages of light weight and high strength. The preparation methodcomprises the following steps: (1) heating and melting TPX, and carrying out compression molding under a pressure of 30-60 MPa to obtain a TPX polymer sheet; and (2) putting the TPX polymer sheet into a high-pressure reaction kettle, saturating for a certain time under the conditions of high temperature and high pressure, then rapidly relieving pressure, and quenching to room temperature to obtain the TPX-based light-weight high-strength microporous foam material. According to the invention, the preparation method is simple in process, easy to operate and good in designability; and the prepared TPX-based light high-strength microporous foam material is small in pore diameter, low in density and high in mechanical property and can be widely applied to the fields of medical instruments, electronic appliances, packaging materials, film materials and the like which require light weight and high strength.

Description

technical field [0001] The invention belongs to the technical field of foam material preparation, in particular to a TPX-based lightweight high-strength microcellular foam material and a preparation method thereof. Background technique [0002] Poly-4-methyl-1-pentene (TPX) is a new type of thermoplastic material developed in recent years. Due to its high temperature resistance, clarity, high melting point, chemical resistance, acid resistance, alcohol resistance, impact resistance and other advantages, It has been widely used in the manufacture of medical equipment (such as syringes), physical and chemical laboratory equipment, special food utensils for electronic furnaces, baking trays, release paper, and heat-resistant wire coatings. Its appearance is a colorless transparent granular solid with a density of 0.83g / cm 3 , is the thermoplastic resin with the smallest density at present, and is an ideal matrix for preparing lightweight and high-strength foam materials. In a...

Claims

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Application Information

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IPC IPC(8): C08J9/00C08L23/20
CPCC08J9/00C08J2323/20C08J2205/044C08J2205/10
Inventor 罗国强朱雨璇黄莹张睿智张建沈强张联盟
Owner WUHAN UNIV OF TECH
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