Novel refractory material for low-carbon tundish working lining and building method

A refractory material and tundish technology, which is used in the manufacture of tools, metal processing equipment, casting melt containers, etc., can solve the problems that workers cannot work in a high temperature environment, cannot further reduce the carbonization of molten steel, and the overall cost of the coating package is high. Achieve the effect of avoiding layered coating or spraying, avoiding labor intensity and hazards, and ensuring thermal insulation.

Inactive Publication Date: 2021-03-16
SHANGHAI LIER REFRACTORY MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) In order to ensure the adhesion of the construction performance, a large amount of paper fiber and organic fiber must be added to the smear material. Although the total carbon content is lower than that of the dry material tundish, there will still be about 0.8% to 1.5%. Residual carbon, unable to further reduce the carburization of molten steel;
[0005] (2) The construction of the existing smear / spray paint tundish requires a thermal permanent layer (generally above 100°C), and manual smearing or spraying needs to enter the tundish, which is labor-intensive and workers cannot work in a high-temperature environment for a long time. Especially in summer, it is very easy to suffer from heat stroke;
[0006] (3) At present, the smear / spray paint tundish is applied or sprayed in layers, which is easy to cause layered peeling due to the erosion and penetration of slag during use;
Therefore, all materials should be prepared according to the standard of slag wire materials, resulting in high overall cost of smearing materials;
[0008] (5) After the construction is completed, it is directly used for continuous casting for standby, and the phenomenon of baking explosion often occurs during online baking, which affects the production rhythm of the steel factory

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] A new type of refractory material for the working lining of a low-carbon tundish, prepared from the following mass fractions of raw materials: 91 sintered magnesia 3-1 particles 30%, 91 sintered magnesia 1-0 particles 37%, 91 sintered magnesia 200 Mesh fine powder 25%, silicon micropowder 4%, sodium tripolyphosphate 1%, rice husk fragments 0.7%, bentonite 2%, organic fiber 0.2%, coagulant aluminum dihydrogen phosphate 0.1%; the residual carbon rate of the refractory material 0.4%;

[0032] A new type of low-carbon tundish working lining construction method described in this embodiment includes the following steps:

[0033] (1) Forming with the aid of tire molds: a tire mold is set on the inner wall of the turned-over tundish; a gap of 60mm in thickness of the working lining is reserved between the tire mold and the permanent layer of the tundish; 12% of the total weight of water reaches the self-flowing state, pouring into the gap and vibrating evenly, the temperature ...

Embodiment 2

[0038] A new type of refractory material for the working lining of a low-carbon tundish, which is divided into slag strand material and cladding material, of which:

[0039] The slag wire material is prepared from the following mass fractions of raw materials: 25% of 91 sintered magnesia 3-1 particles, 44.8% of 91 sintered magnesia 1-0 particles, 23% of 91 sintered magnesia fine powder, 4% of silicon micropowder, three Sodium polyphosphate 1.2%, rice husk fragments 0.5%, paper fiber 0.2%, bentonite 1%, organic fiber 0.2%, coagulant aluminum dihydrogen phosphate 0.1%; the residual carbon rate of the slag strand is 0.4%;

[0040] The cladding material is prepared from the following raw materials in mass fractions: 25% of olive sand 3-1 particles, 44.8% of 91 sintered magnesia 1-0 particles, 23% of 91 sintered magnesia fine powder, 4% of silicon micropowder, tripolyphosphoric acid Sodium 1.2%, rice husk fragments 0.5%, paper fiber 0.2%, bentonite 1%, organic fiber 0.2%, coagulant...

Embodiment 3

[0047] A new type of refractory material for the working lining of a low-carbon tundish, which is divided into slag strand material and cladding material, of which:

[0048] The slag wire material is prepared from the following raw materials: 91 sintered magnesia 3-1 particles 25%, 91 sintered magnesia 1-0 particles 44.55%, 91 sintered magnesia fine powder 23%, silicon micropowder 4%, sodium tripolyphosphate 1.5%, rice husk fragments 0.4%, paper fiber 0.3%, bentonite 1%, organic fiber 0.2%, coagulant aluminum dihydrogen phosphate 0.05%; the residual carbon rate of the slag strand is 0.3%;

[0049] The cladding material is prepared from the following raw materials: olive sand 3-1 granule 25%, olive sand 1-0 granule 44.55%, 91 sintered magnesia fine powder 23%, silicon micropowder 4%, sodium tripolyphosphate 1.5%, rice 0.4% of shell fragments, 0.3% of paper fibers, 1% of bentonite, 0.2% of organic fibers, 0.05% of coagulant aluminum dihydrogen phosphate; the residual carbon rate...

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Abstract

The invention provides a novel refractory material for a low-carbon tundish working lining and a building method. The refractory material comprises the following components in percentage by mass: 65-75% of magnesia particles or/and olivine particles, 20-25% of magnesia fine powder, 2-5% of silica powder, 0.5-1.5% of sodium tripolyphosphate, 0-0.5% of paper fibers, 0.3-0.7% of rice hull fragments,0.5-2.5% of a plasticizer, 0-0.3% of organic fibers and 0-1% of an additive. The carbon residue rate of the refractory material is 0.2%-0.7%. The water adding amount is effectively reduced, and moltensteel recarburization is reduced; workers do not need to enter the tundish, construction is convenient, and labor intensity and harm of high-temperature environment construction are avoided; and layered smearing or spraying is avoided, and layered stripping of the working lining in the using process is prevented.

Description

technical field [0001] The invention relates to the field of iron and steel smelting, in particular to a novel low-carbon tundish working lining refractory material and a masonry method. Background technique [0002] The tundish is a refractory container between the continuous casting ladle and the crystallizer. In the initial stage of continuous casting, the tundish was only used as a storage and distributor for molten steel from the ladle to the crystallizer. Pollution, prevention of secondary oxidation of molten steel, prevention of refractory corrosion and ladle eddy slag entanglement play an important role in stabilizing continuous casting production and improving the quality of continuous casting slabs. [0003] The smearing material / spray coating tundish has the advantages of not polluting the molten steel, and has a purifying effect on the molten steel; it has low carbon content and less carbon increase in the molten steel; it has excellent resistance to slag erosio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/043B22D11/10B22D41/02
CPCC04B35/043B22D41/02B22D11/10C04B2235/3418C04B2235/447C04B2235/9607C04B2235/6567
Inventor 李勇伟李洪波孙振猛李维锋马四凯魏振国邹新国
Owner SHANGHAI LIER REFRACTORY MATERIAL
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