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Preparation method of anorthite light refractory brick

A technology for anorthite and refractory bricks, which is applied in the field of preparation of anorthite lightweight refractory bricks, and can solve the problem of unstable mechanical properties and physical and chemical properties of anorthite bricks, low mechanical and physical properties of anorthite brick wet billets, and reduced Yield rate and other issues, to achieve the effect of shortening the production process time, improving the moisture curing effect, and reducing the time consumed

Pending Publication Date: 2021-04-16
港泰耐火材料(江苏)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing anorthite brick raw materials cannot harden quickly after pouring, and the mechanical and physical properties of the wet anorthite brick after hardening are very low, which cannot meet the needs of wet palletizing of anorthite bricks. Before wet palletizing, it must be In the drying process, the strength of the green body is very low before drying, which will bring inevitable loss to subsequent processes such as drying, stacking and kiln loading, which will easily reduce the yield of finished products, inevitably increase labor and increase the cost of the process. process, increase operating time, thereby reducing production efficiency and increasing production costs
[0004] The variety of raw materials in the existing technology makes it difficult to control the inevitable impurities of each raw material. Due to the existence of impurities, the mechanical and physical and chemical properties of anorthite bricks are unstable, which cannot meet the actual needs of the industry.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Embodiment 1: the preparation of anorthite brick I of the present invention

[0037] Raw materials: kaolin, gypsum powder, high alumina clay fine powder, sawdust and / or wood flour, calcium compounds, aluminum compounds.

[0038] Preparation method: Add 50% of kaolin, 20% of gypsum powder, 15% of high-alumina clay fine powder, 13% of sawdust, 0.5% of calcium chloride, and 1.5% of sodium metaaluminate into water and stir to obtain mud; The material is poured into the forming mold, and after moisture curing, it is demoulded and stacked directly on the kiln car; after firing and forming, the anorthite lightweight heat-insulating refractory brick can be obtained.

[0039] Results: After the mud was poured into the forming mold, after 10 minutes of moisture curing, the obtained wet billet was sufficient to meet the requirements of wet palletizing, and wet palletizing of four-layer anorthite bricks would not cause the bottom layer of anorthite bricks to Deformation, wet stack...

Embodiment 2

[0040] Embodiment 2: the preparation of anorthite brick II of the present invention

[0041] Raw materials: kaolin, gypsum powder, high alumina clay fine powder, sawdust and / or wood flour, calcium compounds, aluminum compounds.

[0042] Preparation method: Mix 50% of kaolin, 20% of gypsum powder, 15% of high-alumina clay fine powder, and 13% of sawdust to obtain Mixture 1; add 0.5% of calcium chloride and 1.5% of sodium metaaluminate into water and stir to mix, Mixture 2 is obtained; Mixture 1 is added to Mixture 2 and stirred and mixed to obtain a mud material; the obtained mud material is poured into a forming mold, and after being moisture-cured, demoulded, and directly stacked on a kiln car for burning After molding, an anorthite lightweight heat-insulating refractory brick can be obtained.

[0043] Results: After the mud was poured into the forming mold, after 10 minutes of moisture curing, the obtained wet billet was sufficient to meet the requirements of wet palletizin...

Embodiment 3

[0045] Embodiment 3: Preparation of anorthite brick III of the present invention

[0046] Raw materials: kaolin, gypsum powder, brick scraps, high alumina clay fine powder, sawdust and / or wood flour, calcium oxide, lignin binder.

[0047] Preparation method: Add 43% of kaolin, 20% of gypsum powder, 10% of brick waste, 12% of high-alumina clay fine powder, 13% of sawdust, 0.5% of calcium oxide, and 1.5% of lignin binder into water and stir to obtain mud Material; the obtained mud material is poured into a forming mold, and after being moisture-cured, demoulded, and directly stacked on a kiln car for firing and molding, an anorthite lightweight heat-insulating refractory brick can be obtained.

[0048] Results: After the mud was poured into the forming mold, after 10 minutes of moisture curing, the obtained wet billet was sufficient to meet the requirements of wet palletizing, and wet palletizing of four-layer anorthite bricks would not cause the bottom layer of anorthite bricks...

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Abstract

The invention provides a preparation method of an anorthite light refractory brick. The preparation method adopts a batch mixing mode to mix materials, and comprises the following specific steps: step 1, stirring and mixing silicon-containing aluminum minerals, gypsum powder, sawdust and / or wood powder to obtain a mixture I; step 2, adding a composite additional binding agent into water, and stirring to obtain a mixture II; step 3, adding the mixture I prepared in the step 1 into the mixture II prepared in the step 2, and mixing to obtain pug; step 4, pouring the pug prepared in the step 3 into a forming mold, directly demolding to obtain a wet anorthite brick blank after moisture curing, and directly stacking the wet anorthite brick blank on a kiln car in a wet manner; and step 5, carrying out firing molding. The poured wet anorthite brick blanks are quickly cured, wet stacking can be directly carried out after demolding, drying is not needed, and the strength of the demolded wet blanks can meet the technological requirement for stacking three or more layers of wet anorthite bricks.

Description

technical field [0001] The invention relates to the technical field of refractory material preparation, in particular to a method for preparing an anorthite lightweight refractory brick. Anorthite lightweight heat-insulating bricks have low bulk density, low thermal conductivity, good thermal shock resistance and strong anti-reducing atmosphere, and the service temperature is 1100-1300°C. Anorthite lightweight heat-insulating refractory bricks are widely used , used as thermal insulation lining for hot blast stove, soaking furnace, heating furnace, etc. in the steel industry, and thermal insulation lining for various catalytic cracking furnaces in the petroleum industry. Background technique [0002] Anorthite refractory bricks have the characteristics of low density, small thermal expansion coefficient, and low thermal conductivity. They can replace clay bricks, silicon, and high-alumina refractory materials with operating temperatures of 1000-1300 ° C, and realize energy s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/13C04B33/132C04B33/32C04B35/195C04B35/66C04B38/06
CPCY02P40/60
Inventor 王丽刘春兰袁爱俊
Owner 港泰耐火材料(江苏)有限公司
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