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Autoclave pressure foaming device and method for polypropylene expanded beads

A technology of foaming device and foaming beads, which is applied in the field of kettle pressure foaming devices for polypropylene foaming beads, can solve the constraints of large-scale production of EPP beads, the particles are easy to stick together, and affect the product qualification rate and other problems, to achieve the effect of preventing material splashing, preventing adhesion, and reducing labor intensity

Active Publication Date: 2022-07-12
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this process also has some problems, such as: the process is relatively complicated, the autoclave pressure foaming link is low in automation, and it relies on manual operation; when the reactor is unloaded, the high-temperature material discharged from the reactor will form a large amount of steam, resulting in a poor operating environment; At the foaming temperature, the polypropylene particles have already begun to soften, so the particles are easy to stick to each other after being discharged, which affects the product qualification rate
These factors all restrict the large-scale production of EPP beads, and limit the production efficiency to a large extent, resulting in higher comprehensive costs.

Method used

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  • Autoclave pressure foaming device and method for polypropylene expanded beads

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Experimental program
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Embodiment 1

[0044] The device of this embodiment is as figure 1 As shown, it includes the following components: reaction kettle 9, auxiliary preparation kettle 1, weighing silo 8, inert foaming agent supplementary pressure tank 10, compressed air supplementary pressure tank 11 and material collection tank 13,

[0045] Wherein, the reaction kettle 9 is provided with a feeding port, a discharging port, an air inlet and an air outlet, and the feeding port is connected with the discharging port of the auxiliary preparation kettle 1 and the weighing silo 8, and the connected pipelines are respectively The No. 1 automatic valve 33 and the No. 2 automatic valve 34 are provided, the air inlet is connected to the air outlet of the inert foaming agent pressurizing tank 10 and the compressed air pressurizing tank 11, and the air outlet is connected to the atmospheric venting pipe 21 and the venting pipe 22 Connection; the discharge port of the reaction kettle 9 is connected with the material collect...

Embodiment 2

[0051] This embodiment provides a method for foaming polypropylene particles using the autoclave foaming device in Embodiment 1, comprising the following steps:

[0052] 1), deionized water is added into the auxiliary preparation kettle 1 through the flow accumulation regulating valve 28, the stirring device in the auxiliary preparation kettle 1 is turned on, and then the auxiliary agent is added in the auxiliary preparation kettle 1 in proportion by the solid feeder 2, and the stirring is performed. After homogenization, firstly open the No. 3 automatic valve 35 to make the reaction kettle 9 communicate with the atmosphere, then open the No. 1 automatic valve 33 to add the auxiliary agent suspension into the reaction kettle 9, close the No. 1 automatic valve 33 and stir. Add deionized water to the auxiliary preparation kettle 1 again through the flow accumulation regulating valve 28 to a specified amount, open the No. 1 automatic valve 33, add the deionized water to the reacto...

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Abstract

The invention relates to a kettle pressure foaming device for polypropylene foam beads, comprising the following components: a reaction kettle (9), an auxiliary preparation kettle (1), a weighing bin (8), an inert foaming agent The pressure supplement tank (10), the compressed air pressure supplement tank (11) and the material collection tank (13); wherein, the reaction kettle (9) is provided with a feed port, a material discharge port and a gas phase inlet and outlet, and the feed port and the auxiliary The agent preparation kettle (1) is connected with the discharge port of the weighing silo (8), the gas phase inlet and outlet are connected with the air outlet of the inert foaming agent supplementary pressure tank (10) and the air outlet of the compressed air supplementary pressure tank (11). The discharge port of (9) is connected with the material collection tank (13), and a cooling sprayer (12) is arranged above the material collection tank (13). By adopting the device of the invention, workers do not need to be on the production site, but only need to operate in the control room, thereby reducing the degree of dependence on manual operation and facilitating large-scale and high-efficiency production.

Description

technical field [0001] The invention belongs to the field of polymer material processing, and particularly relates to a kettle pressure foaming device and method for polypropylene foam beads. Background technique [0002] Expanded polypropylene (EPP) materials have excellent mechanical properties, heat resistance, low temperature resistance, chemical resistance, oil resistance and other advantages, and are widely used in packaging materials, auto parts, thermal insulation and building materials. At present, the industrialized preparation technology of EPP mainly includes batch preparation technology of autoclave (referred to as kettle method) and continuous preparation technology (referred to as extrusion method) combining extrusion foaming and underwater pelletizing. [0003] Among them, the principle of preparing EPP beads by the kettle method is to fully diffuse the foaming agent into the softened small polypropylene particles under high temperature and high pressure, and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J19/18B01J4/00B01J3/04B01J3/02B01F27/80C08J9/12C08L23/12
CPCB01J19/18B01J19/0053B01J4/001B01J3/04B01J3/02C08J9/122C08J2323/12C08J2203/06B01F27/80Y02P20/10
Inventor 李一过良王宇飞王婧崔婷
Owner CHINA PETROLEUM & CHEM CORP