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Expanded graphite thermal interface material and preparation method thereof

A technology of thermal interface material and expanded graphite, which is applied in heat exchange materials, chemical instruments and methods, etc., can solve the problems of limited planar thermal conductivity, poor thermal conductivity, and inability to build thermal paths.

Pending Publication Date: 2021-07-30
SHENZHEN INST OF ADVANCED TECH CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

2D fillers, such as graphene, tend to be horizontally oriented by simple processing, so the final composite usually shows high in-plane thermal conductivity (K ∥ ), but has limited thermal conductivity through the plane (K ⊥ )
[0003] In addition, whether the thermally conductive fillers of common thermal interface materials are metal powder or ceramic particles, there are dispersibility problems, and the filling amount is relatively large, most of which are above 60% (mass fraction)
The problem caused by poor dispersion is that the filler particles cannot effectively contact each other and cannot build a thermal conduction path, resulting in poor thermal conductivity.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Select 10 sheets of graphite film with a thickness of 25 μm and 10×10 cm, 3.76 g in total; spread the graphite film on the bottom of the mold, add hydrogen peroxide first and then add concentrated sulfuric acid, wherein the volume ratio of hydrogen peroxide and concentrated sulfuric acid is 1:5; the graphite film rapidly expands into expandable graphite, and the expansion factor of the graphite film is adjusted to 400 times by adjusting the position of the glass cover; the expandable graphite is washed with deionized water to neutral, and the neutral expandable graphite is baked at high temperature Dry to obtain expanded graphite; 0.5g of silane coupling agent is hydrolyzed in a mixed solution of deionized water and absolute ethanol with a volume ratio of 0.2, 80°C, 20h; 400 times expanded graphite is cut into 4×4×4cm expansion Soak graphite block in silane coupling agent hydrolyzate, 80℃, 4h, and then wash with absolute ethanol for 4-7 times; dry the surface-treated exp...

Embodiment 2

[0027] Select 20 sheets of graphite film with a thickness of 25 μm and 10×10 cm, 7.52 g in total; spread the graphite film on the bottom of the mold, add hydrogen peroxide first and then add concentrated sulfuric acid, wherein the volume ratio of hydrogen peroxide and concentrated sulfuric acid is 1:4; the graphite film rapidly expands into expandable graphite, and the expansion factor of the graphite film is adjusted to 400 times by adjusting the position of the glass cover; the expandable graphite is washed with deionized water to neutral, and the neutral expandable graphite is baked at high temperature Dry to obtain expanded graphite; 0.5g of silane coupling agent is hydrolyzed in a mixed solution of deionized water and absolute ethanol with a volume ratio of 0.25, 80°C, 20h; 400 times expanded graphite is cut into 4×4×4cm expansion The graphite block is soaked in the silane coupling agent hydrolyzate, 80°C, 4h, and then washed with absolute ethanol for 4-7 times; the surfac...

Embodiment 3

[0029] Select 20 sheets of graphite films with a thickness of 40 μm and 10×10 cm, a total of 9.14 g; spread the graphite film on the bottom of the mold, add hydrogen peroxide first and then add concentrated sulfuric acid, wherein the volume ratio of hydrogen peroxide and concentrated sulfuric acid is 1:4; the graphite film rapidly expands into expandable graphite, and the expansion factor of the graphite film is adjusted to 500 times by adjusting the position of the glass cover; the expandable graphite is washed with deionized water to neutral, and the neutral expandable graphite is baked at high temperature Dry to obtain expanded graphite; 0.5g of silane coupling agent is hydrolyzed in a mixed solution of deionized water and absolute ethanol with a volume ratio of 0.28, 80°C, 20h; 500 times expanded graphite is cut into 4×4×4cm expansion Soak graphite block in silane coupling agent hydrolyzate, 80℃, 4h, and then wash with absolute ethanol for 4-7 times; dry the surface-treated...

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PUM

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Abstract

The invention discloses an expanded graphite thermal interface material and a preparation method thereof. The preparation method comprises the following steps: 1) preparing expanded graphite by taking a graphite film as a raw material and adopting an oxidation intercalation method; (2) carrying out surface treatment on the expanded graphite by using a silane coupling agent to obtain modified expanded graphite; and 3) fully infiltrating the modified expanded graphite with polyolefin in a vacuum infiltration manner to obtain the expanded graphite thermal interface material. Firstly, expanded graphite is prepared by expanding a graphite film, internal network communication is good, heat conduction is facilitated, and in the process of preparing the composite material, due to overall infiltration of polyolefin, the problem of poor dispersing performance does not exist. And secondly, the expansion multiple of the expanded graphite in the preparation process is adjustable, so that the experiment is convenient to carry out. And thirdly, the bulk expanded graphite is integrally modified, so that the polyolefin is more uniformly distributed on the surface of the expanded graphite, and the purpose of controlling the infiltration amount of the polyolefin is achieved.

Description

technical field [0001] The invention belongs to the technical field of inorganic non-metallic materials, and in particular relates to an expanded graphite thermal interface material and a preparation method thereof. Background technique [0002] The rapid development of electronic devices puts forward higher requirements for heat dissipation. High thermal conductivity polymer composites are key materials for solving heat dissipation problems that arise in electronic applications. To improve the thermal properties of polymers, various fillers are used. Usually, polymers with high thermal conductivity are prepared by increasing filler loading, but high filler loading will deteriorate the mechanical properties and processing properties of the polymer matrix, limiting its application. Preparation of thermally conductive polymers with low loadings remains a great challenge. At present, a lot of work has been done on adjusting the orientation of fillers, constructing continuous...

Claims

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Application Information

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IPC IPC(8): C08L23/00C08K7/24C08K9/06C09K5/14
CPCC08K7/24C08K9/06C09K5/14C08L23/00
Inventor 曾小亮张月星张晨旭叶振强李俊伟任琳琳孙蓉许建斌
Owner SHENZHEN INST OF ADVANCED TECH CHINESE ACAD OF SCI