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Preparation method of fast-fired ceramic tile and product of fast-fired ceramic tile

A technology for ceramic bricks and calcined alumina, applied in the field of architectural ceramics, can solve the problems of inability to quickly fire ceramic bricks, low production speed of fast-fired ceramic bricks, easy occurrence of roller stick marks, etc. The effect of widening the production range and improving product productivity

Active Publication Date: 2021-08-13
FOSHAN DONGPENG CERAMIC +3
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In view of the problems raised by the background technology, the purpose of the present invention is to propose a method for preparing fast-fired ceramic tiles, which can realize rapid firing in short kilns, effectively improve the production speed of ceramic tiles, increase the production capacity of the production line, and have It is beneficial to save energy, and solves the problems that the current short kiln cannot be used for rapid firing of ceramic bricks, and the production speed of fast-fired ceramic bricks is low, low production capacity, and high energy consumption;
[0004] Another object of the present invention is to propose the fast-fired ceramic bricks prepared by the preparation method of the fast-fired ceramic bricks. Poor manufacturing quality, prone to defects such as roller marks, prickly heat, and black hearts

Method used

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  • Preparation method of fast-fired ceramic tile and product of fast-fired ceramic tile
  • Preparation method of fast-fired ceramic tile and product of fast-fired ceramic tile
  • Preparation method of fast-fired ceramic tile and product of fast-fired ceramic tile

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preparation example Construction

[0035] A preparation method of quick-fired ceramic tile, comprising the following steps:

[0036] A. The raw materials of the green body are mixed uniformly, and then the green body powder is obtained after ball milling slurrying and dry granulation, and the green body powder is pressed and formed to obtain a green body;

[0037] Calculated by mass percentage, the chemical composition of the green body raw material contains K 2 O 4.1~4.5%, Na 2 O 1.3~1.7% and MgO 1.4~1.7%;

[0038] B, apply glaze on the surface of described body;

[0039] The raw materials of the glaze include potassium feldspar, calcined alumina, kaolin, quartz, dolomite and zirconium silicate;

[0040] C. The green body is fired in a short kiln to obtain a fast-fired ceramic tile.

[0041] In order to achieve energy-saving and fast burning, it is necessary to change the chemical composition of the raw material system of the green body, and the chemical composition of the raw material of the green body ad...

Embodiment A1～A5

[0081] A preparation method of quick-fired ceramic tile, comprising the following steps:

[0082] A. Mix the green body raw materials (using the existing conventional ceramic green body raw materials, wherein the chemical composition of the green body raw materials is shown in Table 1), and then pass through ball milling and slurrying (where the ball milling time is 18h, and after ball milling and slurrying) The obtained slurry has a fineness of 0.7-0.9% over a 250-mesh sieve) and is dried and granulated to obtain a green body powder, and the green body powder is pressed and shaped to obtain a green body;

[0083] B, apply glaze on the surface of described body;

[0084] Calculated in parts by weight, the raw materials of the glaze are 60 parts of potassium feldspar, 18 parts of calcined alumina, 6 parts of kaolin, 6 parts of quartz, 3 parts of dolomite and 15 parts of zirconium silicate.

[0085] C. Put the green body into the kiln for firing in a short kiln. During the firi...

Embodiment B1～B5

[0088] A preparation method of quick-fired ceramic tile, comprising the following steps:

[0089] A. The green body raw material (use the green body raw material shown in Table 2, wherein the chemical composition of the green body raw material is Al 2 O 3 17~18%, SiO 2 68~70%, K 2 O 4.1~4.5%, Na 2 O 1.3~1.7%, MgO 1.4~1.7%, CaO 0~0.7% and IL 4~6%) are mixed evenly, and then go through ball milling and pulping (wherein the ball milling time is 18h, and the slurry obtained after ball milling and pulping is The fineness is 0.7-0.9% after passing through a 250-mesh sieve) and drying and granulating to obtain a green body powder, and the green body powder is pressed and formed to obtain a green body;

[0090] B, apply glaze on the surface of described body;

[0091] Calculated in parts by weight, the raw materials of the glaze are 60 parts of potassium feldspar, 18 parts of calcined alumina, 6 parts of kaolin, 6 parts of quartz, 3 parts of dolomite and 15 parts of zirconium si...

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Abstract

The invention discloses a preparation method of a fast-fired ceramic tile and a product thereof. The preparation method of the fast-fired ceramic tile comprises the following steps: A, uniformly mixing green body raw materials, then carrying out ball-milling pulping and drying granulation to prepare green body powder, and carrying out compression molding on the green body powder to obtain a green body, wherein the green body raw materials comprise the following chemical components in percentage by mass: 4.1 to 4.5% of K2O, 1.3 to 1.7% of Na2O and 1.4 to 1.7% of MgO; and B, applying glaze on the surface of the green body; wherein the raw materials of the glaze comprise potassium feldspar, calcined alumina, kaolin, quartz, dolomite and zirconium silicate. According to the preparation method of the fast-fired ceramic tile, fast firing in a short kiln can be achieved, the production speed of the ceramic tile is effectively increased, the productivity of a production line is improved, energy saving is facilitated, and the fast-fired ceramic tile prepared through the preparation method of the fast-fired ceramic tile is high in strength and good in quality.

Description

technical field [0001] The invention relates to the technical field of building ceramics, in particular to a preparation method of a quick-fired ceramic tile and a product thereof. Background technique [0002] The competition of building ceramic products is increasingly fierce. Building ceramic products have become an important building decoration material. The output of China's ceramic industry is large, and the kiln is the most critical equipment for ceramic enterprises and the equipment that consumes the most energy. During the ceramic firing process The energy consumption of ceramic tiles accounts for a large proportion of the total energy consumption of ceramic production, and the level of energy consumption of kilns is closely related to the raw materials and firing process of ceramic tiles. The existing fast firing process of ceramic tiles usually uses long kilns for firing. The furnace itself is long enough to install enough spray guns. The temperature transition of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B35/622C04B35/626C04B35/64C04B41/86C03C8/00
CPCC03C8/00C04B35/14C04B35/622C04B35/62204C04B35/62615C04B35/62695C04B35/64C04B41/009C04B41/5022C04B41/86C04B2235/3201C04B2235/3206C04B2235/3208C04B2235/3217C04B2235/349C04B2235/6562C04B2235/6565C04B2235/96C04B41/4539
Inventor 招伟培龙海仁李锋钟保民刘向东黄帅谢穗
Owner FOSHAN DONGPENG CERAMIC
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