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A cleaning method for carbide CNC inserts before coating

A cemented carbide and pre-coating technology, which is used in the production of cemented carbide CNC coated inserts to reduce the degree of oxidation pollution, ensure cleanliness, and efficiently remove

Active Publication Date: 2022-07-26
江西江钨硬质合金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0012] The technical problem to be solved by the present invention is: Aiming at the many defects and deficiencies in the prior art when using an ultrasonic cleaning machine to clean the cemented carbide CNC blade before coating, the present invention provides a method for cemented carbide Cleaning method of CNC blade before coating

Method used

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  • A cleaning method for carbide CNC inserts before coating
  • A cleaning method for carbide CNC inserts before coating
  • A cleaning method for carbide CNC inserts before coating

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Example 1: Cleaning before coating of carbide CNC inserts

[0054] The specific operation steps are as follows:

[0055] S1. Add No. 1 cleaning solution (strong alkaline metal cleaning solution) into the No. 1 cleaning tank of the ultrasonic cleaning machine, and set the heating temperature of the tank to 60°C and set the ultrasonic rinsing time to 6.5 minutes;

[0056] Preparation of No. 1 cleaning solution: fully mix 5L of A solution, 5L of B solution and 90L of deionized pure water to obtain 100L of No. 1 cleaning solution; wherein: A solution is based on mass percentage, containing 22% potassium hydroxide , polyethylene glycol 3%, dimethyl betaine 3%, polyhydroxy acid 3%, the balance is pure water; B solution is based on mass percentage, including aminoethanol 22%, polyoxyethylene fatty amine 10%, fat Amide 10%, ammonium chloride 10%, coco acid diethanolamide 3%, ethylene glycol 3%, and the balance is pure water.

[0057] S2. Add No. 2 cleaning solution into the N...

Embodiment 2

[0068] Example 2: Cleaning before coating of carbide CNC inserts

[0069] The specific operation steps are as follows:

[0070] S1. Add No. 1 cleaning solution (strong alkaline metal cleaning solution) into the No. 1 cleaning tank of the ultrasonic cleaning machine, and set the heating temperature of the tank to 50°C, and set the ultrasonic rinsing time to 7 minutes;

[0071] Preparation of No. 1 cleaning solution: fully mix 6L of A solution, 6L of B solution and 88L of deionized pure water to obtain 100L of No. 1 cleaning solution; wherein: A solution is based on mass percentage, containing 30% potassium hydroxide , polyethylene glycol 5%, dimethyl betaine 5%, polyhydroxy acid 5%, the balance is pure water; B solution is based on mass percentage, including aminoethanol 30%, polyoxyethylene fatty amine 15%, fat Amide 15%, ammonium chloride 15%, coco-acid diethanolamide 5%, ethylene glycol 5%, and the balance is pure water.

[0072] S2. Add No. 2 cleaning solution into the No...

Embodiment 3

[0083] Example 3: Cleaning before coating of carbide CNC inserts

[0084] The specific operation steps are as follows:

[0085] S1. Add No. 1 cleaning solution (strong alkaline metal cleaning solution) into the No. 1 cleaning tank of the ultrasonic cleaning machine, and set the heating temperature of the tank to 65°C, and set the ultrasonic rinsing time to 6 minutes;

[0086] Preparation of No. 1 cleaning solution: fully mix 4L of A solution, 4L of B solution and 92L of deionized pure water to obtain 100L of No. 1 cleaning solution; wherein: A solution is based on mass percentage, containing 15% potassium hydroxide , polyethylene glycol 1%, dimethyl betaine 1%, polyhydroxy acid 1%, and the balance is pure water; B solution is based on mass percentage, including aminoethanol 15%, polyoxyethylene fatty amine 5%, fat 5% of amide, 5% of ammonium chloride, 1% of cocoic acid diethanolamide, 1% of ethylene glycol, and the balance is pure water.

[0087] S2. Add No. 2 cleaning solut...

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Abstract

The invention relates to the technical field of production of hard alloy numerical control coating inserts, and specifically discloses a cleaning method for hard alloy numerical control inserts before coating. The cleaning method is as follows: preparing No. 1-5 cleaning liquids suitable for WC-Co type hard alloy CNC insert substrates, and cleaning the surface of the coated substrate through an improved ultrasonic cleaning process; the No. 1 cleaning liquid is a powerful Alkaline metal cleaning solution; the No. 3 cleaning solution is a weak alkaline metal cleaning solution; the No. 5 cleaning solution is a cleaning solution containing antioxidants; the No. 2 and No. 4 cleaning solutions are pure water. The invention adopts No. 1-5 cleaning liquids and an improved ultrasonic cleaning process, which can ensure the cleanliness of the surface of the coating substrate, improve the production efficiency, and at the same time, it can also ensure that the surface of the substrate of the hard alloy numerical control blade is not damaged within several working days after cleaning. It is oxidized by moisture, thereby improving the bonding strength of the coating and the base of the carbide CNC insert, and prolonging the service life of the carbide CNC coating insert.

Description

technical field [0001] The invention belongs to the technical field of production of hard alloy numerical control coated inserts, and in particular relates to a cleaning method for hard alloy numerical controlled inserts before coating. Background technique [0002] In the machinery manufacturing industry, cutting is one of the most widely used processing technologies. Cemented carbide has the advantages of high strength, high hardness, high elastic modulus, high red hardness, wear resistance and corrosion resistance. One of the commonly used tool materials. The main components of cemented carbide are refractory metals WC and Co. There are many factors affecting the life and performance of cemented carbide CNC tools, including geometric design, matrix composition and surface treatment technology, as well as coating. In terms of composition effects, it mainly focuses on Co content, carbon content in WC, trace elements, grain size and so on. In terms of coating, in addition...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23G1/14C23G1/26B08B3/12B08B3/08
CPCC23G1/14C23G1/26B08B3/12B08B3/08
Inventor 朱瑞源胡彩南姜奉春陈玉柏鄢志刚梁瑜
Owner 江西江钨硬质合金有限公司
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