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Manufacturing method of full-core reinforced composite template

A technology for enhancing composite and manufacturing methods, applied in the field of composite material manufacturing, can solve the problems of cumbersome production process, high cost, and the core layer is not reinforced, and achieves the effect of reducing the cost of template engineering, high turnover and convenient demoulding.

Pending Publication Date: 2021-09-24
江苏美龙新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Utility model patent 201620669283.3 A combined frame building formwork with continuous fiber reinforced plastic honeycomb panels as panels, only the surface layer is reinforced, the core layer is not reinforced, and the inner surface needs to be made of aluminum plates. The production process is cumbersome and the cost is high

Method used

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  • Manufacturing method of full-core reinforced composite template
  • Manufacturing method of full-core reinforced composite template

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A method for manufacturing a full-core reinforced composite template, comprising the following steps:

[0029] Step 1: mixing materials;

[0030] Stir the formaldehyde-based resin, diluent, curing agent, release agent, and modifier, and after mixing thoroughly, add a foaming agent and mix for more than 15 minutes to obtain a mixture; among them, the preferred mass ratio of the formaldehyde-based resin is 6:3 The mixture of phenolic resin and benzoxazine resin, the diluent is preferably a mixture of alcohol and water with a mass ratio of 1:2, the curing agent is preferably a 60% aqueous solution of phthalic anhydride, and the mold release agent is preferably zinc stearate. The modifier is preferably polyvinyl alcohol, the foaming agent is preferably a mixture of AC, NC and microbeads with a mass ratio of 0.3:0.4:1, formaldehyde-based resin, diluent, curing agent, mold release agent, modifier, foaming agent The mass percentage of agent is: 40:37:1:4:15:3.

[0031] Step ...

Embodiment 2

[0041] A method for manufacturing a full-core reinforced composite template, comprising the following steps:

[0042] Step 1: mixing materials;

[0043] Stir the formaldehyde-based resin, diluent, curing agent, release agent, and modifier, and after mixing thoroughly, add a foaming agent and mix for more than 15 minutes to obtain a mixture; among them, the preferred mass ratio of the formaldehyde-based resin is 6:3 The mixture of phenolic resin and benzoxazine resin, the diluent is preferably a mixture of alcohol and water with a mass ratio of 1:2, the curing agent is preferably a 60% aqueous solution of phthalic anhydride, and the mold release agent is preferably zinc stearate. The modifier is preferably polyvinyl alcohol, the foaming agent is preferably a mixture of AC, NC and microbeads with a mass ratio of 0.3:0.4:1, formaldehyde-based resin, diluent, curing agent, mold release agent, modifier, foaming agent The mass ratio of the agent is: 40:22:1:4:30:3.

[0044] Step 2...

Embodiment 3

[0054] A method for manufacturing a full-core reinforced composite template, comprising the following steps:

[0055] Step 1: mixing materials;

[0056] Stir the formaldehyde-based resin, diluent, curing agent, release agent, and modifier, and after mixing thoroughly, add a foaming agent and mix for more than 15 minutes to obtain a mixture; among them, the preferred mass ratio of the formaldehyde-based resin is 6:3 The mixture of phenolic resin and benzoxazine resin, the diluent is preferably a mixture of alcohol and water with a mass ratio of 1:2, the curing agent is preferably a 60% aqueous solution of phthalic anhydride, and the mold release agent is preferably zinc stearate. The modifier is preferably polyvinyl alcohol, the foaming agent is preferably a mixture of AC, NC and microbeads with a mass ratio of 0.3:0.4:1, formaldehyde-based resin, diluent, curing agent, mold release agent, modifier, foaming agent The mass ratio of the agent is: 40:17:1:4:35:3.

[0057] Step 2...

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Abstract

The invention discloses a manufacturing method of a full-core reinforced composite template. The method comprises the following steps of 1, mixing materials, specifically, fully stirring and uniformly mixing phenolic resin, epoxy resin, melamine resin, benzoxazine resin, a curing agent, a release agent, a foaming agent and a diluent according to a formula; 2, infiltrating, specifically, fully infiltrating fiber reinforced materials with different varieties, specifications and gram weights through a glue dipping line tank, conducting heating and pre-curing through a drying tunnel to achieve the needed feeding amount and residual volatile matter, conducting cutting and stacking, and preparing intermediate prepregs with different varieties, specifications and gram weights; 3, conducting blank assembling, specifically, conducting blank assembling according to the density, thickness, size specification and strength requirements of the target product; and 4, conducting thickness limiting, heating, foaming, curing and molding through a hot press, inspecting, cutting, packaging and warehousing to obtain a full-core reinforced composite template product. The full-core reinforced composite template prepared by the method is light in weight, high in strength, flame-retardant, corrosion-resistant, homogeneous inside and outside, and free of structural defects. The manufacturing method is feasible and low in cost.

Description

technical field [0001] The invention relates to a method for manufacturing composite materials, in particular to a method for manufacturing a full-core reinforced composite template. Background technique [0002] The building formwork is a temporary support structure, which is manufactured according to the design requirements, so that the concrete structure and components are shaped according to the specified position and geometric size, maintain their correct positions, and bear the self-weight of the building formwork and the external load acting on it. Existing building formwork materials mainly include plywood, bamboo plywood, steel formwork, aluminum formwork, plastic formwork (including wood-plastic formwork and hollow plastic formwork) and the like. [0003] However, plywood has the problem of easy mold expansion due to water absorption, bamboo plywood is difficult to nail, and plastic formwork has the problem of poor weather resistance, so it is easy to be affected b...

Claims

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Application Information

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IPC IPC(8): B29C37/02B29C51/18B29C51/42B29C69/02B29C70/40B29C70/54
CPCB29C70/40B29C70/54B29C69/02B29C51/18B29C51/42B29C37/02
Inventor 吴毅炳柳顺龙傅晓东
Owner 江苏美龙新材料有限公司
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