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Green synthesis method of Y zeolite with monolithic structure

A green synthesis and integrity technology, applied in the direction of crystalline aluminosilicate zeolite, fajhedral crystalline aluminosilicate zeolite, etc., can solve the problems of increasing difficulty, low molding speed, increasing production cost, etc., to improve adsorption capacity and adsorption. speed, high gas adsorption capacity, and the effect of eliminating pore blockage

Pending Publication Date: 2021-10-29
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the monolithic structure zeolite is generally prepared by preparing a specific ink, and then designing the overall shape of the zeolite, and then obtaining the monolithic structural zeolite. This method is widely used in the innovation of zeolite structure, but the 3D printer itself is expensive and cannot be used on a large scale. in industrial production
[0003] 3D printing technology has made considerable contributions to the preparation of monolithic structured zeolites, but this technology has expensive equipment, high requirements for experimental materials, high production costs, and cannot be put into industrial production on a large scale
Zeolite itself is expensive, and the use of this technology increases the production cost, and the production capacity of a 3D printer is limited, so it cannot be put into production and application on a large scale. The digital control operation method requires specialized technicians
The ink required by 3D printing technology is in a flowing liquid state, but the flowing liquid is not easy to shape, which greatly increases the difficulty of the experiment
Disadvantages of 3D printing: (1) The resolution of the printing process needs to be improved, so if you want to get a smooth surface, post-processing such as polishing is required; (2) For large and complex structures, the molding speed of the current 3D printing process is generally relatively low; (3) Industrial-grade printers are expensive, and the initial equipment costs are high; (4) The size of the finished printing material is subject to the type of printer

Method used

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  • Green synthesis method of Y zeolite with monolithic structure
  • Green synthesis method of Y zeolite with monolithic structure
  • Green synthesis method of Y zeolite with monolithic structure

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preparation example Construction

[0036] The green synthesis method of monolithic structure Y zeolite provided by the present invention is specifically the method for kaolin green synthesis of binder-free monolithic structure Y zeolite, comprising the following steps:

[0037] (1) Kaolin A wt% and Y zeolite B wt% are uniformly mixed under the condition of high-speed stirring according to the mass ratio of A%+B%=97% and 2wt% HPMC powder. Wherein, the weight part of kaolin is 20-45wt%, beyond this range, the final monolithic structure Y zeolite can not be formed, preferably 21%-42wt%.

[0038] (2) subsequently add 1wt% silicon dioxide and deionized water (the amount of water added is based on the amount of Y zeolite: if the Y zeolite of 83g is added to the water of 70mL, the Y zeolite of 76g is added to the water of 65mL, and the Y zeolite of 69g Add 60mL of water to zeolite, add 55mL of water to 62g of Y zeolite, add 50mL of water to 55g of Y zeolite, add 45mL of water to 48g of Y zeolite, etc. Add deionized wa...

Embodiment 1

[0044] The preparation method of binder-free spherical zeolite, its flow chart is as figure 1 Shown on the left side in the middle, it comprises: kaolin (Awt%) and Y zeolite (NaY, B wt%) are stirred at 2000rpm / min for 20 minutes according to the HPMC powder of mass ratio A%+B%=97% and 2wt% Mix evenly. Then 1wt% of silicon dioxide and deionized water (wherein, the amount of water added is based on the amount of Y zeolite: for example, 83g of Y zeolite is added to 70mL of water, 76g of Y zeolite is added to 65mL of water, and 69g of Y zeolite is added to 60mL of water. water, 62g of Y zeolite, add 55mL of water, 55g of Y zeolite, add 50mL of water, 48g of Y zeolite, add 45mL of water (this ratio is used to add deionization) evenly mix and drop into the mixed powder, and then knead the mixture Smooth dough-like shape. The dough-like mixture is put into an extrusion mold to obtain a cylindrical strip with a diameter of 4mm, which is molded into a smooth sphere with a diameter of...

Embodiment 2

[0049] The method of kaolin green synthesis without binder monolithic structure Y zeolite, flow process is as follows figure 1 As shown on the right side, it includes the following steps: (1) 28wt% of kaolin, 69wt% of Y zeolite and 2wt% of HPMC powder are uniformly mixed under the condition of stirring at a high speed of 2000rpm / min for 20 minutes.

[0050] (2) Then 1wt% SiO 2 Colloid and 60mL deionized water (wherein, in step (1), the kaolin of 28g adds the Y zeolite of 69g, adds the HPMC of 2g, totally 99g.) Add dropwise in the mixture, until kneading into smooth dough-like shape.

[0051] (3) Put the dough-like mixture into a specific mold to obtain a smooth sphere with a diameter of 4mm (two molds can be used, one mold makes the dough-like object into a 4mm cylindrical strip, and the second mold makes a 4mm cylinder The sticks became smooth spheres with a diameter of 4mm). Next, the spherical zeolite was arranged and stacked layer by layer in a cylindrical mold, and drie...

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Abstract

The invention relates to a green synthesis method of Y zeolite with a monolithic structure. The green synthesis method comprises the following steps: preparing a smooth sphere from kaolin, Y zeolite, HPMC powder and silicon dioxide, carrying out stacking molding, drying, carrying out high-temperature calcination, cooling, adding the product into an alkaline solution, carrying out hydrothermal reaction, washing, and drying to obtain the Y zeolite with the monolithic structure. According to the green synthesis method, the original Y zeolite is structurally modified by adopting a natural kaolin mineral and then is subjected to hydrothermal reaction with a NaOH solution, so that the newly synthesized Y zeolite is uniformly dispersed on the surface of the original Y zeolite and is connected with original zeolite particles, and the Y zeolite is in a fixed shape in a specific mold; the process is simple, the production cost is lower, and large-scale production can be realized; raw materials are rich in source and low in price, the production cost is greatly reduced, and the experimental process is green and environment-friendly.

Description

technical field [0001] The invention relates to a green synthesis method of monolithic structure Y zeolite, which belongs to the technical field of carbon capture, utilization and storage. Background technique [0002] 3D printing technology (also known as additive manufacturing technology) plays a very important role in many fields, such as aerospace, medical and material fields, and brings greater convenience to people's lives. At present, the monolithic structure zeolite is generally prepared by preparing a specific ink, and then designing the overall shape of the zeolite, and then obtaining the monolithic structural zeolite. This method is widely used in the innovation of zeolite structure, but the 3D printer itself is expensive and cannot be used on a large scale. in industrial production. [0003] 3D printing technology has made considerable contributions to the preparation of monolithic structured zeolites, but this technology is expensive, has high requirements for ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B39/24
CPCC01B39/24
Inventor 刘丽影李刚卢新梅
Owner NORTHEASTERN UNIV