Ground substrate and method for producing same
A base substrate, sapphire substrate technology, applied in chemical instruments and methods, semiconductor/solid-state device manufacturing, crystal growth, etc., can solve problems such as crystal defects
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example 1
[0078] (1) Fabrication of Composite Base Substrate
[0079] (1a) Fabrication of Alignment Precursor Layer
[0080] As raw material powder, commercially available Cr 2 o 3 Powder and commercially available Fe 2 o 3 The powder obtained by mixing the powder at a molar ratio of 72:28 is used as a substrate, using sapphire (diameter 50.8mm (2 inches), thickness 0.43mm, c-plane, off-angle 0.3°), using figure 1 The shown aerosol deposition (AD) device 20 is formed on the seed substrate (sapphire substrate) by Cr 2 o 3 Constituted AD film (alignment precursor layer). The configuration of the aerosol deposition (AD) device 20 is as described above.
[0081] AD film-forming conditions are as follows. That is, Ar was used as the carrier gas, and a nozzle made of ceramics having a slit of 5 mm on the long side and 0.3 mm on the short side was used. The scanning conditions of the nozzle are as follows: at a scanning speed of 0.5 mm / s, move 55 mm along the direction perpendicular t...
example 2
[0137] (1) Fabrication of Composite Base Substrate
[0138] As the raw material powder of the AD film, commercially available Cr 2 o 3 Powder, commercially available Fe 2 o 3 Powder and commercially available Al 2o 3 A composite base substrate was produced in the same manner as in Example 1 (1) except that the powders were mixed at a molar ratio of 45:45:10.
[0139] (2) Evaluation of alignment layer
[0140] (2a) Section EDX
[0141] Using an energy dispersive X-ray analyzer (EDX), a composition analysis of a cross section perpendicular to the main surface of the substrate was performed. As a result, only Cr, Fe, Al, and O were detected from the surface of the composite base substrate to a depth of 20 μm. The ratios of Cr, Fe, Al, and O hardly change up to a depth of 20 μm, and it can be seen that a Cr—Fe—Al oxide layer (composition stable region) having a thickness of 20 μm is formed. In addition, it was confirmed that Cr, Fe, O, and Al were also detected in the ran...
example 3
[0158] (1) Fabrication of the base substrate
[0159] (1a) Fabrication of Composite Base Substrate
[0160] In the same manner as in Example 1 (1), a composite base substrate was fabricated.
[0161] (1b) Thickening of the alignment layer
[0162] In order to thicken the alignment layer, an AD film (alignment precursor layer) was formed again on the alignment layer of the composite base substrate. use figure 1 The shown AD film-forming device 20 forms a layer composed of Cr on the alignment layer of the composite base substrate. 2 o 3 and Fe 2 o 3 Constituted AD film (alignment precursor layer).
[0163] AD film-forming conditions are as follows. That is, Ar was used as the carrier gas, and a nozzle made of ceramics having a slit of 5 mm on the long side and 0.3 mm on the short side was used. The scanning conditions of the nozzle are as follows: at a scanning speed of 0.5 mm / s, move 55 mm along the direction perpendicular to the long side of the slit and move forward,...
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