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Thermal insulation material and preparation method thereof

A technology of thermal insulation materials and aggregates, applied in ceramic products, other household utensils, applications, etc., can solve the problems of high thermal conductivity, difficulty in adapting to industrial kiln working conditions, low compressive strength, etc., and achieve high mechanical index, closed mouth Less porosity and lower thermal conductivity

Inactive Publication Date: 2021-12-17
REFRACTORY MATERIAL OF SINOSTEEL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But what it first gives is a block for high-rise buildings, its compressive strength is low at 2.5MPa, and its thermal conductivity is relatively high at 0.56W / (m 2 K), it is difficult to adapt to the working conditions of industrial kilns

Method used

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  • Thermal insulation material and preparation method thereof
  • Thermal insulation material and preparation method thereof
  • Thermal insulation material and preparation method thereof

Examples

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Embodiment 1

[0025] A thermal insulation material, comprising the following components: 60 parts by weight of aggregate, 25 parts by weight of powder, 25 parts by weight of a binder, 0.5 parts by weight of a foaming agent, 0.2 parts by weight of a dispersant, 0.1 parts by weight of Water reducing agent.

[0026] The aggregate is lightweight ceramsite, and the lightweight ceramsite is light shale ceramsite.

[0027] The powder is burnt gemstone powder.

[0028] The binder is Portland cement.

[0029] Foaming agents are anionic surfactants.

[0030] Further, the aggregate gradation is: 5-3mm, 3-1mm, below 1mm, wherein, the weight of the 5-3mm aggregate: the weight of the 3-1mm aggregate: the weight of the aggregate below 1mm=12: 10:15; the particle size of the powder is 180 mesh.

[0031] Further, the foaming agent is sodium dodecylsulfonate.

[0032] Further, the dispersant is sodium tripolyphosphate.

[0033] Further, the melamine water reducer is sulfonated melamine formaldehyde res...

Embodiment 2

[0038] A thermal insulation material, comprising the following components: 55 parts by weight of aggregate, 24 parts by weight of powder, 20.2 parts by weight of a binder, 0.5 parts by weight of a foaming agent, 0.2 parts by weight of a dispersant, 0.1 parts by weight of Water reducing agent.

[0039] The aggregate is light brick sand, and the light brick sand is Al 2 o 3 The content is 45%, the body density is 0.5g / cm 3 of waste bricks and brick sand.

[0040] The powder is alumina powder.

[0041] The binder is aluminate cement.

[0042] Foaming agents are anionic surfactants.

[0043] Further, the aggregate gradation is: 5-3mm, 3-1mm, below 1mm, wherein, the weight of the 5-3mm aggregate: the weight of the 3-1mm aggregate: the weight of the aggregate below 1mm=15: 20:25; the particle size of the powder is 200 mesh.

[0044] Further, the foaming agent is sodium dodecylsulfonate.

[0045] Further, the dispersant is sodium tripolyphosphate.

[0046] Further, the melam...

Embodiment 3

[0051] A thermal insulation material, comprising the following components: 53 parts by weight of aggregate, 23 parts by weight of powder, 12.1 parts by weight of a binder, 0.5 parts by weight of a foaming agent, 0.2 parts by weight of a dispersant, 0.1 parts by weight of Water reducing agent.

[0052] The aggregate is waste electrical porcelain.

[0053]The powder is mullite powder.

[0054] The binder is Portland cement.

[0055] Foaming agents are anionic surfactants.

[0056] Further, the aggregate gradation is: 5-3mm, 3-1mm, below 1mm, wherein, the weight of 5-3mm aggregate: the weight of 3-1mm aggregate: the weight of aggregate below 1mm=13: 15:20; the particle diameter of described powder is 200 orders.

[0057] Further, the foaming agent is sodium dodecylsulfonate.

[0058] Further, the dispersant is sodium tripolyphosphate.

[0059] Further, the melamine water reducer is sulfonated melamine formaldehyde resin (SMF).

[0060] The invention relates to a preparatio...

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Abstract

The invention discloses a thermal insulation material and a preparation method thereof. The thermal insulation material comprises the following components in parts by weight: 37-60 parts of aggregate, 20-25 parts of powder, 10-25 parts of a binding agent, 0.5-1 part of a foaming agent, 0.2-0.25 part of a dispersing agent and 0.1-0.2 part of a water reducing agent, the aggregate is one of light ceramsite, light brick sand, waste electrical porcelain, high-alumina bauxite and a mullite-cordierite composite material; the powder is one or a mixture of more of flint clay powder, alumina powder, mullite powder and corundum powder; the binding agent is Portland cement or aluminate cement; and the foaming agent is an anionic surfactant.

Description

technical field [0001] The invention belongs to the technical field of thermal insulation materials for furnaces, and in particular relates to a thermal insulation material and a preparation method thereof. Background technique [0002] With the gradual improvement of people's awareness of environmental protection, resource conservation, and energy utilization, how to reduce the high energy consumption of industrial industries has become the focus of attention. Insulation materials play a vital role in the energy saving and consumption reduction of industrial kilns and high temperature furnaces during use. [0003] At present, for industrial furnaces under various high-temperature conditions, some use light-weight insulation bricks alone as insulation materials, some use refractory fibers alone as insulation materials, and most of them are used in combination. [0004] For lightweight insulation bricks, whether it is by introducing lightweight aggregate or fiber, vermiculit...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/622C04B35/101C04B35/185C04B35/195C04B38/10C04B38/08
CPCC04B35/66C04B35/62204C04B35/101C04B35/185C04B35/195C04B38/10C04B38/08C04B2235/349C04B2235/3454C04B2235/3222C04B2235/3463C04B2235/3217C04B2235/5427C04B2235/5436C04B2235/9607C04B2235/96C04B38/0074
Inventor 张利新侯新梅马成良段桂芳
Owner REFRACTORY MATERIAL OF SINOSTEEL CORP
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