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Alkali-enhanced hydrothermal purification of plastic pyrolysis oils

A technology for pyrolysis oil and waste pyrolysis oil, which is applied in the field of alkali-enhanced hydrothermal purification of plastic pyrolysis oil, and can solve the problems of heat exchanger fouling and catalyst bed blockage, etc.

Pending Publication Date: 2021-12-17
NESTE OIL OY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The HCl may also react with NH 3 react to produce NH 4 Cl, which may clog the catalyst bed
NH 4 Cl also causes heat exchanger fouling

Method used

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  • Alkali-enhanced hydrothermal purification of plastic pyrolysis oils
  • Alkali-enhanced hydrothermal purification of plastic pyrolysis oils
  • Alkali-enhanced hydrothermal purification of plastic pyrolysis oils

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0072] High temperature NaOH treatment of waste plastic pyrolysis oil naphtha fraction

[0073]The following experiments were performed in a 1 liter batch autoclave reactor. The distilled naphtha fraction (5wt%-95wt% distillation range 85-174°C) derived from waste plastic pyrolysis oil (340g) was weighed into the reactor vessel together with 2wt% NaOH aqueous solution (227g). After sealing and pressure testing, the reactor stirred at 500 rpm was heated to the desired reaction temperature of 240° C. and then held for 30 minutes. The product was recovered after the reactor was subsequently cooled to room temperature. The contents were decanted from the reactor vessel into centrifuge tubes and the liquid was centrifuged at 20°C and 4300 rpm for 30 minutes. After centrifugation, the purified pyrolysis oil was recovered as a separate layer and analyzed for its Cl, Br, S and N content. The Cl, Br and S contents were determined using X-ray fluorescence spectroscopy, while the N co...

Embodiment 2

[0077] High temperature NaOH treatment of waste plastic pyrolysis oil naphtha fraction

[0078] The following experiments were performed in a 1 liter batch autoclave reactor. A distilled naphtha fraction (5wt%-95wt% distillation range 85-174°C) derived from waste plastic pyrolysis oil (340g) (commercially obtained from Ecomation) and 2wt% NaOH aqueous solution (227g) were weighed together to the reaction container. After sealing and pressure testing, the reactor stirred at 500 rpm was heated to the desired reaction temperature of 240° C. and then held for 30 minutes. The product was recovered after subsequent cooling of the reactor to room temperature. The contents were decanted from the reactor vessel into centrifuge tubes and the liquid was centrifuged at 20°C and 4300 rpm for 30 minutes. After centrifugation, the purified pyrolysis oil was recovered as a separate layer and analyzed for its Cl, Br, S, N and Si content. The Cl, Br and S contents were determined using X-ra...

Embodiment 3

[0082] Solvent Extraction of Middle Distillate from Waste Plastic Pyrolysis Oil

[0083] In this example, solvent extraction with N-methyl-2-pyrrolidone (NMP) was used to remove impurities from waste plastic pyrolysis oil middle distillate (5wt%-95wt% distillation range 172-342°C). Waste plastic pyrolysis oil (100 g) was first mixed with NMP (196 g NMP, 4 g water) containing 2 wt % water in a glass separatory funnel at room temperature. After mixing, the raffinate and extract are separated. The raffinate representing the purified waste plastic pyrolysis oil in this case was subjected to the same extraction treatment twice more (3 extraction steps in total). After the third extraction step, the raffinate was washed with water at ambient temperature using a 2:1 (w / w) water to oil ratio in a glass separatory funnel. The water-washed raffinate (ie, the purified pyrolysis oil middle distillate) was analyzed for Cl, Br, S and N content. The Cl, Br and S contents were determined u...

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Abstract

The invention provides a method for preparing fuel components from waste pyrolysis oil. The method comprises a) providing a waste pyrolysis oil, comprising as the major part plastic pyrolysis oil and / or tyre pyrolysis oil, and comprising impurities in the form of chlorine, nitrogen, sulphur, and optionally silicone or bromide; b) purifying the waste pyrolysis oil by subjecting it to a hydrothermal treatment with water or alkaline water; c) separating the hydrothermally treated waste pyrolysis oil from the aqueous phase; d) preparing a hydroprocessing feed from the hydrothermally treated waste pyrolysis oil, optionally in mixture with one or more feed(s) of oxygen-containing biological oils having impurities of chlorine and silicon; e) hydroprocessing the hydroprocessing feed catalytically with hydrogen to cause hydrogenation, and optionally one or more of hydrodeoxygenation, hydrodesulfurisation, hydrodenitrification, hydrodechlorination, hydrodearomatization, and hydroisomerisation; f) recovering a hydrocarbon fraction boiling in the liquid fuel range.

Description

technical field [0001] The present invention relates to a process for the preparation of fuel components from waste pyrolysis oil (WPO). Background technique [0002] There is an increasing need to find more sustainable refinery feedstocks. Therefore, co-processing of renewable or recycled raw materials in existing refinery units along with traditional fossil raw material feedstocks, or even retro-fitting existing units to separately process these new raw materials, is increasingly being sought. s concern. [0003] Recycled or reduced-carbon feedstock is feedstock produced by processing fossil-based waste such as waste plastic or end-of-life tyres. From a refinery point of view, an attractive feature of these feedstocks is that they largely represent traditional refinery feeds in that they contain only small amounts of oxygen and consist of hydrocarbons. [0004] Waste pyrolysis oil (WPO) is not a common feedstock as a refinery stream during hydrotreating processes. It i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10G1/00C10G1/10C10G3/00C10G19/02C10G31/08C10G67/10
CPCC10G31/08C10G3/40C10G1/002C10G1/10C10G3/50C10G67/10C10G19/02Y02P30/20B01D11/0403C10G1/047C10G45/02C10L1/04C10G2300/1007B01D11/04
Inventor 维莱·帕西卡利奥布兰卡·托科尼蒂尤卡-佩卡·帕萨宁
Owner NESTE OIL OY