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Silicon nitride ceramic piece and processing method thereof

A technology of silicon nitride ceramics and ceramic materials, which is applied in the processing field of silicon nitride ceramic grading wheels, can solve the problems of high porosity, difficult processing of finished products, and large wear, and achieve uniform density and eliminate micro pores.

Active Publication Date: 2022-03-25
BEIJING SINOMA SYNTHETIC CRYSTALS CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The traditional classifying wheel is mainly made of stainless steel, alumina, zirconia and other materials. During the crushing process, due to the high density of the material, the classifying wheel requires high energy consumption to achieve high-speed rotation. High content of impurities;
[0004] The density of traditional materials is high, and the density of stainless steel is 7.6g / cm 3 , alumina density 3.9g / cm 3 , zirconia density 6.1g / cm 3 , seriously affects the speed increase of the classifying wheel, and then affects the fineness of the classifying powder, which cannot meet the high-purity and ultra-fine requirements of the country in the high-tech field for material performance;
[0005] Silicon nitride ceramics have excellent properties such as low density, high bending strength, high toughness and high hardness. However, due to the high hardness of silicon nitride ceramics, it is difficult to process the finished product, and it is easy to appear in the green body during sintering. The volatilization of solvent or organic matter causes high porosity, which leads to a decrease in the strength of silicon nitride ceramics after sintering and uneven density distribution inside the ceramics, resulting in uniform density distribution inside the material, resulting in polarization and grading wheels appearing when the silicon nitride grading wheel rotates at high speed. serious wear or damage;
[0006] At the same time, problems such as deformation or size change are prone to occur when the green body is sintered;

Method used

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  • Silicon nitride ceramic piece and processing method thereof
  • Silicon nitride ceramic piece and processing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0076] One aspect of this embodiment provides a silicon nitride ceramic part, which includes a first cylinder 7, and the two ends of the first cylinder 7 are respectively provided with a first end face 1 and a second end face 2; 7 is provided with a first fixing seat, and the first fixing seat is connected through the first end surface 1; the surface of the first end surface 1 is provided with a fixing groove 5;

[0077] The upper surface of the second end surface 2 is provided with a second fixing seat 8, and the second fixing seat 8 is connected through the second end surface 2;

[0078] The first fixed seat is a truncated cone structure; the second fixed seat 8 is a cylindrical structure; the inner diameter of the first cylinder 7 is 200mm; the through hole through which the second fixed seat 8 connects with the second end face 2 is The second through hole 4, the diameter of the second through hole 4 is 130mm; the ratio of the inner diameter of the first cylinder 7 to the d...

Embodiment 2

[0095] Where this embodiment is the same as Embodiment 1, details are not repeated here;

[0096] One aspect of this embodiment provides a silicon nitride ceramic part, the first fixing seat is a cylindrical structure; the inner diameter of the first cylinder 7 is 180mm; the diameter of the second through hole 4 is 130mm; the first cylinder The ratio of the inner diameter of the body 7 to the diameter of the second through hole 4 is 1.38;

[0097] The number of the first through holes 6 is 35, and the width of the through holes is 5 mm;

[0098] The finished silicon nitride ceramic part has a bending strength of 795Mpa and a fracture toughness of 7.4MPa.m 1 / 2 ,HV 10 The hardness is 1520; the density is 3.245g / cm3; the density change is 0.04%.

[0099] Another aspect of this embodiment provides a method for preparing a silicon nitride ceramic part, the first duration is 48 hours; the second duration is 48 hours;

[0100] The mass ratio of the silicon nitride powder to the s...

Embodiment 3

[0109] Where this embodiment is the same as Embodiment 1, details are not repeated here;

[0110] One aspect of this embodiment provides a silicon nitride ceramic part, the first fixing seat is a cylindrical structure; the inner diameter of the first cylinder 7 is 190mm; the diameter of the second through hole 4 is 120mm; the first cylinder The ratio of the inner diameter of the body 7 to the diameter of the second through hole 4 is 1.58;

[0111] The number of the first through holes 6 is 30, and the width of the through holes is 6 mm;

[0112] The finished silicon nitride ceramic part has a bending strength of 795Mpa and a fracture toughness of 7.4MPa.m 1 / 2 ,HV 10 The hardness is 1520; the density is 3.24g / cm 3 ; The density change is 0.05%.

[0113] Another aspect of this embodiment provides a method for preparing a silicon nitride ceramic part, the first duration is 48 hours; the second duration is 48 hours;

[0114] The mass ratio of the silicon nitride powder to the...

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Abstract

The invention discloses a silicon nitride ceramic part and a processing method thereof. The silicon nitride ceramic part comprises a first cylinder, and two ends of the first cylinder are respectively provided with a first end face and a second end face; a first fixing seat is arranged in the first cylinder body, and the first fixing seat is connected with the first end face in a penetrating manner; a second fixing base is arranged on the upper surface of the second end face and connected with the second end face in a penetrating mode. The preparation method of the silicon nitride ceramic part comprises the following steps: granulating, carrying out cold isostatic pressing molding to obtain a primary green body, carrying out finish machining to obtain a second green body, pre-sintering to obtain a third green body, and finally sintering to obtain the silicon nitride ceramic part. The silicon nitride ceramic piece is uniform in internal density distribution, high in strength, low in density, large in size, easy to process and high in finished product percent of pass.

Description

technical field [0001] The invention relates to the field of processing silicon nitride ceramic parts, in particular to a processing method of a silicon nitride ceramic grading wheel. Background technique [0002] In order to meet the development of information technology, biotechnology and new material technology, higher requirements are put forward for the purity and particle size distribution of powder products. With the development of crushing technology, air classifiers are constantly updated. The classifying wheel is a key part of the air classifier, which affects the fineness and purity of the crushed powder. [0003] Traditional classification wheels are mainly made of stainless steel, alumina, zirconia and other materials. During the crushing process, due to the high density of the material, the classification wheel requires high energy consumption to achieve high-speed rotation. High content of impurities; [0004] The density of traditional materials is high, a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/593C04B35/622C04B35/64
CPCC04B35/593C04B35/622C04B35/64C04B2235/5445C04B2235/5427C04B2235/602C04B2235/612C04B2235/656C04B2235/6567C04B2235/6562C04B2235/77C04B2235/96
Inventor 韦中华李镔齐炯牛爱新赵红超王子诚王瑞强陈波张伟儒
Owner BEIJING SINOMA SYNTHETIC CRYSTALS CO LTD
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