Unlock instant, AI-driven research and patent intelligence for your innovation.

Regeneration method of rare earth permanent magnet material

A rare earth permanent magnet and recycled material technology, applied in the direction of magnetic materials, magnetic objects, process efficiency improvement, etc., can solve the problems of large test workload, large amount of new powder added, low efficiency, etc., to reduce production costs, add The effect of small amount and simple process

Inactive Publication Date: 2004-10-27
北京磁源科技有限公司 +1
View PDF4 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main disadvantage of this method is: since these scraps and scraps are sintered bodies, they have high hardness and are difficult to break. 2 Mechanical pulverization in gas has low efficiency, high energy consumption, and large loss of R-rich phases; in addition, waste is not classified, and new powder must be added to any scraps and waste after testing. The test workload is large, and the new powder A large amount is added, which increases the cost

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Take SmCo 5 Non-oxidized recycled materials remove impurities, wash, degrease, and dry. Put the above-mentioned dried raw materials in a hydrogen treatment device, evacuate to below 1Pa, then pass hydrogen to 0.1Mpa, and keep for 30 minutes to obtain a coarse powder with an average particle size of less than 2 mm. The coarse powder is ground into a fine powder of about 5 microns by jet mill, and then press-molded under the conditions of a pressure of 200 MPa and a magnetic field strength of 15 kOe to make a blank. The blank was sintered under argon at a sintering temperature of 1125°C, kept for 2 hours, cooled to 900°C at a rate of 0.7°C / min, kept for 1 hour, and cooled to room temperature at a rate of 60°C / min. Measured B r =9.6kG s , i h e =26.7 Koe, (BH) max = 21.8 MGOe.

Embodiment 2

[0018] will Nd 15 Fe 76.5 al 0.5 B 8 The non-oxidizing scraps and scraps are cleaned, degreased, and dried. Put the above-mentioned dried raw materials in a hydrogen treatment device, evacuate to below 10Pa, then pass hydrogen to 0.1Mpa, and keep it for 20 minutes to obtain a coarse powder with an average particle size of less than 2 mm. The coarse powder is ground into a fine powder of about 5 microns by jet mill, and then the fine powder is mixed with 3% Nd-rich alloy powder whose nominal composition is Nd: 44wt%, Fe: 55wt%, B: 1wt%. The mixed fine powder is pressure-molded under the conditions of a pressure of 200Mpa and a magnetic field strength of 20 kOersted, and then the pressure is 2 tons / cm 2 Conditions for cold isostatic pressing, made into blanks. The blank was sintered in a vacuum state, the sintering temperature was 1080°C, the temperature was kept for 3 hours, the temperature was lowered to 900°C at a rate of 10°C / min, the temperature was kept at 2 hours, an...

Embodiment 3

[0020] will Nd 15 Fe 76.5 al 0.5 B 8 The scraps and scraps of oxidized materials are removed from debris, cleaned, degreased, and dried. The above-mentioned dried raw materials are placed in a hydrogen treatment device, vacuumed to below 1Pa, then hydrogen is passed to 1.0Mpa, and kept for 40 minutes to obtain a coarse powder with an average particle size of less than 2 mm. The coarse powder is ground into a fine powder of about 5 microns by jet mill, and then the fine powder is mixed with 20% Nd-rich alloy powder whose nominal composition is Nd: 44wt%, Fe: 55wt%, B: 1wt%. The mixed powder was press-molded under the conditions of a pressure of 200Mpa and a magnetic field strength of 20 kOersted, and then at 2 tons / cm 2 Conditions for cold isostatic pressing, made into blanks. The blank was sintered under vacuum at a sintering temperature of 1110°C, kept at a temperature of 3 hours, cooled to 900°C at a rate of 10°C / min, kept at a temperature of 2 hours, and cooled to room...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

A process for regenerating the leftover of permanent-magnet RE alloy includes such steps as removing impurities, washing, drying, treating in H2 gas, breaking, fine grinding, adding R-enriched alloy powder, die pressing in magnetic field ,vacuum sintering in protecting atmosphere, and heat treating. Its advantages are high efficiency and magnetic property, and low cost.

Description

technical field [0001] The invention relates to a regeneration method using rare earth permanent magnet materials, which belongs to the technical field of magnetic materials. Background technique [0002] Rare earth cobalt type permanent magnet (RCo 5 , R 2 co 17 and R 2 Fe 14 The emergence of B type) has greatly improved the performance and application range of permanent magnet materials. At the same time, in the process of sintering, processing, and assembly of rare earth permanent magnets, about 10% of waste products and scraps will be generated, which affects the utilization rate of rare earth metals and reduces the economic benefits of enterprises. In order to reduce the magnet cost, existing people have invented some rare earth permanent magnet waste materials and leftovers regeneration technology, mainly contain hydrometallurgy process (referring to CN1174104A), dry method metallurgy process (referring to CN1127797A), Ca reduction process (referring to CN1272946A...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B22F9/04C22B7/00H01F1/053
CPCY02P10/20
Inventor 姜忠良陈秀云刘海晨闵章宋沛文朱静
Owner 北京磁源科技有限公司