Method for preparing natural micro alloy iron powder from vanadium-titanium-iron headings by microwave radiation

A technology of vanadium-titanium-iron concentrate and microalloyed iron powder, which can be used in furnaces, furnace types, fluidized bed furnaces, etc., can solve the problems of unsatisfactory; Panzhihua Mining Company, high consumption of refractory materials, low yield and other problems, achieve The effect of shortening reduction time, high heating efficiency and fast heating rate

Inactive Publication Date: 2007-06-06
KUNMING UNIV OF SCI & TECH
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Problems solved by technology

[0002] Known technology of producing iron powder with vanadium-titanium-iron concentrate has Liang Diande's "Direct return technology in the separation of vanadium-titanium-magnetite iron and titanium and the utilization of vanadium extraction technology" ("Chonggang Technology" 2002 No. 3 ) describes the report of the Soviet Union that adding 15% sodium salt to the vanadium-titanium iron concentrate was reduced at 1050°C, and then ground and magnetically separated to obtain iron powder containing more than 98% iron and TiO 2 75-80% titanium-rich material; Poland, New Zealand and other countries have also reported the test results of reduction grinding separation of vanadium-titanium magnetite concentrate, but the separation effect of iron and titanium is not ideal; Panzhihua Mining Company uses Changsha Institute of Mining and Metallurgy to provide "Tunnel Kiln-Reduction Grinding Method to Produce Iron Powder for Powder Metallurgy", the process conditions are reduction temperature 1150°C, reduction time (referring to the reduction with 400g material in the laboratory) 4h, total coke consumption (coke / ore) 50-55%; after crushing, two grindings and two separations are used, the primary grinding particle size is less than 75um, accounting for 65%, the secondary grinding particle size is less than 75um, accounting for 55%, the two stages of beneficiation are gravity separation, annealing temperature 800 ℃, holding time 2.5 h, in the industrial test, it is reflected that the refractory material consumption of this process is high, the energy consumption is high, and the yield is low, so the production was forced to stop due to the high cost; Qiu Guanzhou et al. University Press) adopts the "rotary kiln-reduction grinding method to produce iron powder for steelmaking" provided by Central South University. The process conditions are reduction temperature 1100 ℃, reduction time 3h, and total coke consumption (carbon / iron) 68% After crushing, two grindings and two separations are used. The first-stage grinding particle size is less than 75um, accounting for 99%, and the second-stage grinding particle size is less than 75um, accounting for 96%. The two-stage beneficiation adopts magnetic separation. The reason for the ring formation is that the reduction temperature is not higher than 1100°C, which leads to unsatisfactory growth of iron grains under conventional heating. The result is a product with fine particle size, low TFe content, and TiO 2 High content, it is difficult to produce high value-added reduced iron powder for powder metallurgy

Method used

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  • Method for preparing natural micro alloy iron powder from vanadium-titanium-iron headings by microwave radiation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] Raw material chemical composition: TFe 65.32~68.67%, V 2 o 5 0.55~0.62%, TiO 2 11.56~12.42%, SiO 2 4.89~5.23, Al 2 o 3 4.81-4.94%, CaO 1.38-1.65%, MgO 3.10-3.75%.

[0015] The raw material is crushed into a powder with a particle size of less than 75um, accounting for 60%, and the powder is equipped with coke accounting for 10% of the weight of vanadium-titanium iron concentrate, 5% additive sodium sulfate (Na 2 SO 4 ), made into pellets with a diameter of 0.8-1.1cm; the pellets were dried at a temperature of 130-140°C for 30 minutes; after drying, the pellets were reduced in a microwave oven with a microwave power of 700W and a frequency of 2450MHz. The reducing agent coke of 30% of the weight of the concentrate, the reduction temperature of the pellets is 1100-1150 ° C, and the reduction time is 60 minutes; after that, the pellets are ball milled and sieved to a powder with a particle size of less than 180um; reduced with hydrogen in a muffle furnace, The am...

Embodiment 2

[0017] Raw material chemical composition TFe 64.37~67.56%, V 2 o 5 0.52~0.59%, TiO 2 11.76~12.95%, SiO 2 4.82~5.19, Al 2 o 3 4.64-4.73%, CaO 1.42-1.59%, MgO 3.34-3.69%.

[0018] The raw material is crushed into a powder whose particle size is less than 75um and accounts for 80%. The powder is equipped with coke accounting for 15% of the weight of vanadium-titanium iron concentrate, 5% additive sodium sulfate (Na 2 SO 4 ), 3% iron powder; make pellets with a diameter of 0.9-1.2cm, and dry the pellets at a temperature of 140-150°C for 35 minutes; after drying, the pellets are reduced in a microwave oven with a microwave power of 700W and a frequency of 2450MHz The reductant coke that accounts for 40% of the weight of vanadium-titanium iron ore concentrate is mixed, the reduction temperature of the pellets is 1200-1250 ° C, and the reduction time is 90 minutes; after that, the pellets are ball milled and sieved to a powder with a particle size of less than 180um; in the ...

Embodiment 3

[0020] Raw material chemical composition TFe 66.87~69.17%, V 2 o 5 0.49~0.58%, TiO 2 11.95~12.37%, SiO 2 4.95~5.21, Al 2 o 3 4.71~5.03%, CaO 1.49~1.60%, MgO 3.42~3.62%;

[0021] The raw material is crushed into a powder whose particle size is less than 75um and accounts for 90%. The powder is equipped with coke accounting for 20% of the weight of vanadium-titanium iron concentrate, 3% additive sodium sulfate (Na 2 SO 4 ), 5% iron powder; make pellets with a diameter of 1.0-1.3cm, and dry the pellets at a temperature of 130-150°C for 40 minutes. After drying, the pellets are reduced in a microwave oven with a microwave power of 700W and a frequency of 2450MHz. Reductant coke accounting for 40% of the weight of the vanadium-titanium iron concentrate, the reduction temperature of the pellets is 1200-1300 ° C, and the reduction time is 90 minutes; after that, the pellets are ball milled and sieved to a powder with a particle size of less than 180um; in the muffle furnace ...

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Abstract

The present invention relates to a method for extracting nature microalloy iron powder by utilizing microwave radiation to heat varadium-titanium-iron concentration pellet containing compound additive, said compound additive contains 10-20% of coke, 0-5% of sodium sulfate and 0-5% of iron powder. Said method includes the following steps: controlling pellet drying temperature at 130-150 deg.C for 30-40 min; adding 20%-50% of reductant agent coke, making reduction in microwave oven, reduction temperature is 1100-1300 deg.C and time is 60-120 min, after the pellet is broken, using hydrogen gas with 5-7 H min to make reduction, reduction temperature is 750-850 deg.C and reduction time is 120-240 min. so as to obtain the microallyiron powder whose grain size is less than 180 micrometers.

Description

[0001] (1) technical field: the present invention relates to a kind of technical field of producing natural microalloyed iron powder from vanadium-titanium iron ore concentrate with pyrometallurgical method. (2) Background technology [0002] Known technology of producing iron powder with vanadium-titanium-iron concentrate has Liang Diande's "Direct return technology in the separation of vanadium-titanium-magnetite iron and titanium and the utilization of vanadium extraction technology" ("Chonggang Technology" 2002 No. 3 ) describes the report of the Soviet Union that adding 15% sodium salt to the vanadium-titanium iron concentrate was reduced at 1050°C, and then ground and magnetically separated to obtain iron powder containing more than 98% iron and TiO 2 75-80% titanium-rich material; Poland, New Zealand and other countries have also reported the test results of reduction grinding separation of vanadium-titanium magnetite concentrate, but the separation effect of iron and t...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F9/20C22B1/24C21B13/00
Inventor 彭金辉汪云华杨卜范兴祥张世敏张利波郭胜惠
Owner KUNMING UNIV OF SCI & TECH
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