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Coal-iron ore microwave reduction and electric furnace steel-making method and equipment

An iron ore and microwave technology, applied in the field of direct reduction short-process steel production, can solve problems such as pollution and scrap steel will not be alleviated, and achieve the effects of simple process, high practical value, and rational use of natural resources and energy.

Inactive Publication Date: 2003-03-19
任瑞刚 +3
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Direct reduced iron, instead of scrap steel as raw material for steelmaking, is an indispensable raw material for the production of high-quality steel and pure steel. In the next 6-8 years, the formation of scrap steel in my country will still not increase significantly, and the insufficient supply of scrap steel will not be resolved in the near future. Alleviation, my country imports more than 2 million tons of scrap steel every year, hot metal is a high-purity and high-energy raw material for electric furnace steelmaking, but the prerequisite for electric furnace heating molten iron is to have a long-term and stable source of hot metal, and environmental pollution issues should be considered At present, the rotary hearth furnace method, the rotary kiln method and the shaft furnace method all have certain difficulties and unfavorable conditions in steelmaking.

Method used

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  • Coal-iron ore microwave reduction and electric furnace steel-making method and equipment
  • Coal-iron ore microwave reduction and electric furnace steel-making method and equipment
  • Coal-iron ore microwave reduction and electric furnace steel-making method and equipment

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Embodiment Construction

[0024] To make one ton of steel, weigh 470 kg of standard coal, 1540 kg of magnetite powder, and 225 kg of lime powder. Crush the coal and lime to a particle size of ≤3mm and mix them with powdered magnetite, then densely distribute them in the microwave heating reaction moving bed , energized and microwave-heated to 1200°C for 20 minutes, the magnetite is reduced to a reduced iron material with a metallization rate of 95%, and it is pushed into the electric arc furnace and 70 kg of standard coal is added, heated to 1500°C, smelted for 1.5 hours, Separation of steel slag to obtain 1 ton of qualified steel, water-quenched steel slag can be used as cement raw material or additive. Steel is sent to refining furnaces to smelt different steel grades.

[0025] Features of the present invention are as follows:

[0026] (1) In the smelting reduction process, it is very necessary to combine the use of primary energy and secondary energy effectively and rationally. The primary energy (...

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Abstract

The present invention is microwave reduction and electric furnace steel-making method and equipment. Certain amount of coal, iron ore and flux and mixed, set on microwave heating bed and heated to 800-1300 deg.c for 10-20 min to produce reduced iron material; and the iron material is heated in an electric arc furnace to 1400-1600 deg.c for 1-2 hr and slag-steel separated. The equipment includes microwave heating movable bed with refractory inner wall, protecting outer metal wall, microwave heater between the inner wall and the outer wall, air cooling circulator between the two walls, mixing feeder over the movable bed and high temperature discharger. The present invention has less investment, simple process, high efficiency, low power consumption and no waste exhaust and is suitable for production in different scale.

Description

(1) Technical field [0001] The invention relates to a coal-iron ore microwave reduction-electric furnace direct steelmaking method and equipment. The reduced iron produced by microwave heating is directly fed into the electric arc furnace to refine high-quality steel. method. (2) Background technology [0002] Direct reduced iron, instead of scrap steel as raw material for steelmaking, is an indispensable raw material for the production of high-quality steel and pure steel. In the next 6-8 years, the formation of scrap steel in my country will still not increase significantly, and the insufficient supply of scrap steel will not be resolved in the near future. Alleviation, my country imports more than 2 million tons of scrap steel every year, hot metal is a high-purity and high-energy raw material for electric furnace steelmaking, but the prerequisite for electric furnace heating molten iron is to have a long-term and stable source of hot metal, and environmental pollution iss...

Claims

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Application Information

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IPC IPC(8): C21B13/12
Inventor 任瑞刚陈津刘全营刘浏
Owner 任瑞刚
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