A high shrinkage side by side type composite filament and a method for manufacturing the same

A composite fiber and manufacturing method technology, applied in fiber processing, fiber chemical characteristics, conjugated synthetic polymer rayon, etc., can solve the problems of lack of shrinkage, complicated process, increase manufacturing cost, etc., and achieve omission of false twisting process. , the effect of simple process

Inactive Publication Date: 2006-01-04
KOLON IND INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But the shortcoming of above-mentioned method is: because crimp appearance is uneven, and because the cohesive force of core yarn and colored yarn depends on air-jet textured yarn manufacturing (air texturing) etc. physical force to release or remove, or the crimp property to decrease
[0007] In addition, the above-mentioned method for producing composite false-twisted yarns with different shrinkages has problems in that it is difficult to provide good fineness because two or more kinds of yarns must be mixed, and because two or more kinds of yarns produced in advance The yarn must be rewound and combined again, so the process becomes complicated and increases the manufacturing cost
[0008] On the other hand, the method used to mix polyurethane fibers and other man-made fibers in the manufacture of woven and knitted fabrics has the disadvantage of being difficult to handle due to the physical and chemical properties of man-made fibers being different from polyurethane fibers
[0009] Therefore, if the polyester fibers and polyurethane fibers are mixed in the manufacture of woven or knitted fabrics, many problems occur in this method, for example, it must use chlorobenzene or methylnaphthalene carriers for dyeing, and the final product is not suitable for Chlorine bleach is weak and easily hydrolyzed by sodium hydroxide
[0010] Meanwhile, synthetic fibers produced by polybutylene terephthalate (PBT) resin have a problem in that they must be subjected to a false twisting process in order to increase elasticity due to lack of shrinkage in the fiber state.

Method used

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  • A high shrinkage side by side type composite filament and a method for manufacturing the same
  • A high shrinkage side by side type composite filament and a method for manufacturing the same
  • A high shrinkage side by side type composite filament and a method for manufacturing the same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0083] A polyethylene terephthalate with a number average molecular weight (Mn) of 15,000 and a polyethylene terephthalate with a number average molecular weight (Mn) of 25,000 are placed side by side at a speed of 3,000m / min and a temperature of 285°C type for composite spinning. exist figure 2 In the spinning and heat treatment process shown, the resulting material was drawn and heat treated at a spinning speed of 650 m / min and a spinning ratio of 1.68 to produce side-by-side bonded (composite) fibers with 100 denier / 24 fibers. The spinning and heat treatment temperature (hot plate temperature) is set at 132°C so that the composite fiber can satisfy the following physical properties:

[0084] Maximum thermal stress per denier: 0.21 g / denier

[0085] The temperature at which the maximum thermal stress occurs (Tmax): 155°C

[0086] Temperature region exhibiting 95% of maximum thermal stress (Tmax, 95%): 122 to 228°C

[0087] Next, a five-filament satin having a warp densi...

Embodiment 2

[0089]Polyethylene terephthalate having a number average molecular weight (Mn) of 12,000 and polyethylene terephthalate having a number average molecular weight (Mn) of 25,000 are placed side by side at a speed of 3,000 m / min and a temperature of 285°C type for composite spinning. in such as figure 2 In the spinning and heat treatment process shown, the obtained material was drawn and heat treated at a spinning speed of 650 m / min and a spinning ratio of 1.68 to prepare side-by-side composite fibers having 100 denier / 24 fibers. The spinning and heat treatment temperature (hot plate temperature) is set to 140°C so that the composite fiber can satisfy the following physical properties:

[0090] Maximum thermal stress per denier: 0.31 g / denier

[0091] The temperature (Tmax) showing the maximum thermal stress: 165°C

[0092] Temperature region exhibiting 95% of maximum thermal stress (Tmax, 95%): 122 to 228°C

[0093] Next, a five-filament satin having a warp density of 190 y...

Embodiment 3

[0095] Polyethylene terephthalate having a number average molecular weight (Mn) of 16,000 and polyethylene terephthalate having a number average molecular weight (Mn) of 28,000 were composite-spun in a side-by-side type at a temperature of 290°C. The obtained material is in the figure 1 Drawing and heat treatment were carried out in the continuous drawing and baking process shown to produce side-by-side composite fibers having 100 denier / 24 fibers. The first godet temperature was set to 82°C, and its speed was set to 1,800 m / min. The speed of the second godet wheel is set to 4,815m / min, the speed of the take-up drum is set to 4,800m / min, and the temperature of the second godet wheel is set to 163°C so that the composite fiber can meet the following physical properties :

[0096] Maximum thermal stress per denier: 0.16 g / denier

[0097] The temperature (Tmax) showing the maximum thermal stress: 175°C

[0098] Temperature region exhibiting 95% of maximum thermal stress (Tmax...

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Abstract

The present invention relates to a high shrinkage side-by-side type composite filament, wherein two kinds of thermoplastic polymers are arranged side by side type and a boiling water shrinkage (Sr2) measured by the method (initial load = notified denier x 1 / 10g, static load = notified denier x 20 / 10g) of clause 5.10 of JIS L 1090 is 20 to 75% of a boiling water shrinkage (Sr1) measured by the method (initial load = notified denier x 1 / 30g, static load = notified denier x 40 / 30g) of clause 7.15 of JIS L 1013. The side-by-side type composite filament. is made of two kinds of thermoplastic polymers having a number average molecular weight difference (Mn) of 5,000 to 15,000 upon spinning and the composite filament is drawn and heat-treated so as to satisfy the following physical properties: Temperature area exhibiting 95% of maximum thermal stress (Tmax, 95%): 120 to 230 DEG C Range of maximum thermal stress per denier : 0.1 to 0.4g / denier.

Description

technical field [0001] The present invention relates to a side-by-side type composite (bonding) fiber having high elasticity (shrinkage) even in a fiber state, and a method for producing the same. [0002] Specifically, the present invention relates to a side-by-side composite fiber and a method for producing the same, since the fiber has good shrinkability even in a fiber state without false-twisting treatment, and thus the false-twisting process can be omitted, Also fibers of smaller denier can be obtained. Background technique [0003] Although the use history of man-made fibers is not long, due to its repeated technical development, man-made fibers have reached the same level as natural fibers in some characteristics. However, man-made fibers are not prone to shrinkage properties and therefore cannot exhibit or be perceived as inherent to natural fibers such as wool. [0004] As prior art, the method that provides artificial fiber with shrinkage characteristic has: (i)...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/30D01F8/04D01D5/32D01F6/78D01F8/14D03D15/56D03D15/567
CPCD01F6/78Y10T428/2913D01F8/04
Inventor 尹浚荣李庸桓李成官
Owner KOLON IND INC
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