Reinforced composite bamboo board and its manufacturing method

A manufacturing method, bamboo-based technology, applied in the direction of manufacturing tools, flat products, building structures, etc., can solve the problems of actual production difficulties, high requirements for production equipment, low material utilization rate, etc., and achieve favorable rational utilization of raw materials The effect of high utilization rate and huge market potential

Inactive Publication Date: 2006-05-10
SICHUAN SHENGDA FOREST PROD IND GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 2. The material utilization rate is low. The cross-section of moso bamboo is arc-shaped. It is too wasteful to process it into a rectangular floor board; in addition, the bamboo tip cannot be used.
[0006] 3. The finished bamboo floor is easy to deform. During use, due to changes in environmental conditions such as temperature and humidity, the process of water absorption and dehydration of the bamboo material alternates, and the difference in deformation between the bamboo blocks of the blank forms the entire bamboo floor. warpage
[0007] 4. Bamboo flooring is prone to mildew and insects. Due to the large area of ​​the bamboo blocks that are assembled, the individual bamboo blocks are not completely wrapped by the rubber material. Because the bamboo material contains a large amount of sugar substances that are easy to mildew, it is easy to Bacteria and mildew
[0008] 5. In addition, the bamboo floor produced by the existing method also has the disadvantages of low strength, low density and poor water resistance.
[0010] However, there are still many disadvantages in the existing production method of recombined bamboo. The efficiency of broken filaments is low, and the bamboo fibers become monofilaments; If the pressure is too high, the requirements for presses and other series of production equipment are too high, and it is difficult to produce on a large scale; the slab does not have the characteristics of consistent isotropic performance, the strength along the fiber direction is high, and the strength perpendicular to the fiber direction is too low, even lower than the general Bamboo flooring; large-scale molds are required for implementation, which increases production costs; some involve the simultaneous use of multiple resins, which leads to difficulties in actual production, such as two sets of glue sizing systems and two sets of storage material systems, etc. Sexual problems and equipment investment problems
[0011] Existing recombined bamboo has not really fully utilized the structural characteristics of bamboo composite boards, and failed to avoid the deformability problem of ordinary bamboo floors (including wood floors); some can only obtain a kind of bamboo fiber reinforced composite material, while Reinforced composite bamboo panels not based on bamboo fiber and decorated with bamboo surface

Method used

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  • Reinforced composite bamboo board and its manufacturing method
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] A reinforced composite bamboo board, which has the texture characteristics of ordinary bamboo flooring, is characterized in that it includes an outer bamboo fiber layer made of bamboo fiber bundles, and a bamboo fiber layer between the two outer bamboo fiber layers consisting of along-grain and horizontal-grain bamboo fibers. Bamboo fiber layers made of bundles. The outer bamboo fiber layer is the upper and lower surface layers of the reinforced composite bamboo board. The diameter of the bamboo fiber is 0.001mm-3mm, especially preferably 0.01-1mm. The bamboo fiber is a reticular bamboo fiber bundle, which is firstly disentangled from the bamboo into long, cross-linked and maintains the original arrangement of the fibers. The loose net-like fiber bundles in the way, the bamboo fibers are not completely separated into an individual, forming interconnected bamboo fiber groups. The bamboo fiber bundles can be assembled by using leftover materials from processing the bambo...

Embodiment 2

[0065] The reinforced composite bamboo board processed by the present invention has the advantages of high strength, high hardness, good toughness, etc., and the reinforced composite bamboo board is fine and dense, not easy to crack and deform, and its various performance indicators are higher than those of commonly used wood. etc., and can solve the deformability problem of existing bamboo floor (multi-layer parallel glued strip structure).

[0066] The manufacturing process of the reinforced composite bamboo board of the present invention has low requirements on the selection of bamboo materials, not only can use high-intensity moso bamboo, but also bamboo materials such as small-diameter bamboos (such as Cizhu), and the processing residues of bamboo flooring can be widely used. Utilization is conducive to the rational use of resources.

[0067] The production of the reinforced composite bamboo board product of the present invention has the advantages of less energy consumpt...

Embodiment 3

[0075] The diameter of the bamboo fiber is about 0.01mm, and the sizing amount of the bamboo fiber is 6%. For the first drying, the temperature is 80°C, and the moisture content of the bamboo fiber is controlled between 4%. When sizing, add 0.05% of the interface coupling agent between the bamboo fiber and the rubber material, 0.05% of the penetrating wetting agent, and 0.1% of the modifier. The moisture content of the second drying control bamboo fiber is 6%. 3 billet.

[0076] The billet is pre-pressed to a density of 0.5g / cm 3 After that, enter the heat press machine for heat pressing. If the bamboo floor is produced, the density of the slab needs to be compressed to 0.9g / cm 3 , the pressure of the slab needs to reach 50MPa to meet the requirements of bonding strength. The hot-pressing temperature adopts different hot-pressing temperatures according to different rubber materials, and the temperature is roughly controlled at 200°C; the hot-pressing time is 0.8min / mm.

[...

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Abstract

The invention discloses a strengthening composite bamboo board and preparing method, which consists of net bamboo fiber bundle layer and surface layer, wherein the net bamboo fiber bundle layer is composed of parallel grain and cross grain. The invention is prior to wood fiber board, which prevents the common bamboo board (bar structure of multiple-layer parallel adhesion) from deforming and uneven strength.

Description

technical field [0001] The invention relates to a composite bamboo board suitable for building structure boards, furniture boards, and floor decoration boards, especially a reinforced composite bamboo board with consistent isotropic performance and texture characteristics of ordinary bamboo floors and its manufacture method. Background technique [0002] Bamboo floor is a kind of bamboo wood-based panel. Bamboo flooring has high surface hardness, good foot feeling, wear resistance, beautiful texture, and elegant color, giving people the feeling of returning to nature, so it is very popular among people. At present, the bamboo floor structure has a multi-layer parallel glued strip structure and a single-layer mosaic square structure. The multi-layer parallel glued strip structure can be divided into string-to-face bamboo floor and radial-face bamboo floor. [0003] The current bamboo floor generally has the following disadvantages: [0004] 1. The ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E04F15/04B27M1/08B27N3/00
CPCB27N3/04B27N3/08
Inventor 杨彬张再昌潘应锋
Owner SICHUAN SHENGDA FOREST PROD IND GRP CO LTD
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