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Clean production method for processing saporin from yellow ginger

A production method and clean technology, applied in the field of turmeric processing saponin, can solve the problems of serious pollution, low degree of resource utilization, long production cycle, etc.

Inactive Publication Date: 2006-08-09
郧西县怡江生物化工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This technique has been used for many years, and its main problems are that the production process is backward; the production cycle is long; the consumption of raw materials is large, and the extraction rate of saponin is low. The saponin extraction rate of fresh turmeric is 0.6-0.8%, and the extraction rate of dry turmeric 1.8-2.0%; product quality is poor, the melting point of product saponin is generally 193-195 ° C; labor intensity is high; the degree of resource utilization is low, 50% fiber, 40% starch and a small amount of pectin in dried turmeric have not been recycled Pollution is serious, according to statistics, every production 1 ton of saponin needs 130-180 tons of turmeric, 15-20 tons of 35% industrial hydrochloric acid, produces 400-500 tons of waste water, waste water COD up to 30000mg / l, BOD8000mg / l, waste water The pH value is 1.0-2.5. Due to the large water consumption, most saponin production enterprises are built near the water source, and the wastewater discharged outside causes great pollution to the water environment.

Method used

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  • Clean production method for processing saporin from yellow ginger

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Embodiment Construction

[0012] refer to picture , the cleaning method of turmeric processed saponin of the present invention is exemplified as follows.

[0013] After cleaning, pulverizing and refining the turmeric raw materials, pass through 18-mesh sieve and 40-mesh sieve successively to remove the crude fiber accounting for 1 / 3 of the raw material amount to obtain raw pulp. Then use a vacuum filter to carry out vacuum suction filtration to the raw material slurry, and suction filtration separates clear water. Heat the remaining starch and saponin slurry to 100°C (generally not lower than 95°C) to gelatinize and add amylase with a mass ratio of 0.0001. After visual inspection, if the starch paste is very viscous, the mass ratio of amylase can be increased to the highest. to 0.0005; then lower the temperature to 70°C and add glucoamylase with a mass ratio of 0.0005. After visual inspection in the previous step, if the starch paste is very viscous, the mass ratio of glucoamylase can be increased to ...

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PUM

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Abstract

This invention relates to a method for processing soap matters with gingers characterizing in washing, crushing, grinding and sieving them to separate rough fibers then depositing crude slurries, then the mixed solution of the starch and saponin is multienzymolyzed to separate saponin slurry and grape sugar, in which, the saponin slurry is concentrated, deposited naturally then to separate and purify the pectin, the saponin solution is hydrolyzed to get soap matters and acid waste water, which is neutralized and passes through iron beds to enter into an anaerobic baffle reactor, to a UBF compound anaerobic processor to progress in CASS circulation active mud system and applies biological active carbon to process them to reach the standard to be discharged.

Description

technical field [0001] The invention relates to a method for processing saponin from turmeric. Background technique [0002] Yellow ginger is a unique species in my country, and its rhizome contains a certain amount of saponin and its hydrolyzed product saponin. Saponin has multiple pharmacological effects such as hemolysis, blood lipid lowering, antibacterial, and anti-inflammatory. It is an important pharmaceutical and chemical raw material for the synthesis of steroid hormone drugs and steroidal contraceptives. Therefore, extracting saponin from turmeric has great pharmacological and long-term value. Since the 1970s, the process of processing turmeric saponin has generally been to wash and crush the turmeric into a slurry, then ferment the slurry naturally, then add acid hydrolysis to the fermentation product to hydrolyze the saponin to produce saponin, and then wash After removing the acid water, dry it, and then use No. 120 gasoline to extract the saponin. This techn...

Claims

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Application Information

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IPC IPC(8): C12P33/00
Inventor 吴晓进陈全志陈安章
Owner 郧西县怡江生物化工有限公司
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