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Energy-storage arc pulling type spindle welding machine

A stud welding machine and drawn arc technology, applied in arc welding equipment, welding equipment, manufacturing tools, etc., can solve the problems of increasing product weight and volume, increasing use restrictions, high manufacturing costs, etc., and achieve weight reduction and volume, reduce welding cost, and fast rising speed

Inactive Publication Date: 2007-02-14
俞岳皋
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The other type is a drawn arc stud welding machine with a transformer as the welding power. It uses an arc welding rectifier as a power source for welding. Its advantage is that it can weld load-bearing studs with a thickness of more than 3mm. The arc of the welding machine is formed by short-circuiting the stud and the base metal through the welding torch and quickly lifting it, so the welding current is much larger than that of ordinary covered electrode arc welding (A=D×100, D is the diameter of the stud) generally only At least hundreds of amps to thousands of amps, so the capacity of the welding transformer and external power supply of the welding machine must be large enough, which will inevitably increase the weight and volume of the product. For example, a 1200A stud welding machine weighs 170 kg, and a 3000A stud welding machine The machine weighs 370 kilograms, and it is very difficult to move on site, especially in the high-rise construction of the construction industry. Mains 220V cannot be used directly, further increasing its use restrictions

Method used

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  • Energy-storage arc pulling type spindle welding machine
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  • Energy-storage arc pulling type spindle welding machine

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Embodiment

[0025] Example: Reference figure 1 , The energy storage drawn arc stud welding machine in the present embodiment includes a casing 200, a welding torch 6, a transformer DB, a control panel 201 and an internal circuit composed of electrical components. The internal circuit includes a welding torch circuit 5, a rectifying and charging circuit 1, Discharge circuit 3 , protection circuit 4 , pilot discharge circuit 31 , control module 2 and supercapacitor C.

[0026] The welding torch circuit 5 includes a rectifier bridge WD2 and a first normally closed contact CJX2-1 of the third relay CJX2, and the discharge circuit 3 includes a first normally closed contact CJ20-1 of the first relay CJ20.

[0027] The rectification and charging circuit (1) includes a normally closed contact CJX1-1 controlled by the second relay CJX1, a solid state relay SSR, a rectifier bridge WD1 and a first current limiting resistor R1, and the first input terminal a of the rectifier bridge WD1 is connected w...

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Abstract

The energy-storing arc type stud welding machine includes a casing, a transformer, a control panel, a welding gun and an inner circuit comprising electric elements. The inner circuit includes a welding gun circuit, a rectifying and charging circuit, a discharging circuit, a control module and an energy storing device. The discharging circuit includes the normally closed contact of the first relay; the energy storing device has super capacitor, which constitutes the charging circuit and the discharging circuit together which other parts; and the control module constitutes the control loop together with the rectifying and charging circuit and the super capacitor. Compared with available technology, the present invention has the advantages of small size, light weight, high welding quality, capacity of connecting external capacitor and low cost.

Description

technical field [0001] The invention relates to a welding machine, in particular to a stored-energy drawn-arc stud welding machine, which belongs to the welding machine in the operation and transportation department. [0002] technology field. Background technique [0003] Stud welding is a welding method that vertically welds metal studs or similar other metal fasteners (bolts, nails, etc.) to another workpiece (usually a plate). Stud welding can save drilling and tapping instead Threaded connection or riveting, stud welding has been widely used in automobile, shipbuilding, locomotive, aviation and other industries after World War II. Known stud welding machine has two big classes, and a class is the energy-storage type stud welding machine of electric capacity as welding power, and its advantage is can use small current such as 220V lighting electricity, electric energy is quickly stored in the capacitor (J =CV2 / 2, J is the energy Joule, C is the capacitance F, V is the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/20B23K9/10
Inventor 俞岳皋
Owner 俞岳皋
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