Method of preparing biological materials and preparations produced using same

a biological material and preparation technology, applied in the field of biological material preparation, can solve the problems of insufficient fluidisation rate, inability to elucidate, and extreme temperature sensitiv

Inactive Publication Date: 2005-01-27
PFIZER INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

It is an object of the present invention to provide an improved method of preparing biological materials, and biological materials produced therefrom, or at least to provide the public with a useful choice.
Further, additional coating steps may be added to the above general process according to the invention, in order to obtain products having desired characteristics. For example, prior to or after the drying step, the resultant product, or, microcapsules, may be coated with further coatings. Those of skill in the art to which the invention relates will immediately realize situations where this may be advantageous; for example, where a resultant product is desired to be administered orally, enteric coatings which may protect the product from degradation in the stomach, and / or, those which allow for sustained or slow release of the active therefrom may be utilized. Generally such further coating will be carried out at a similar coating rate as that used for coating the microparticles with the initial coating liquid.

Problems solved by technology

It was discovered that running the experiment with a fluidisation rate set at 250 cubic meters of air / hour was not sufficient.
That a substantially high number of bacteria survived during these experiments did not elucidate why the tablets the inventors had previously produced were bacteria free.
The suppliers of the lactobacilli and bifidus cultures indicated that these bacteria are extremely temperature sensitive, and heat labile.

Method used

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  • Method of preparing biological materials and preparations produced using same

Examples

Experimental program
Comparison scheme
Effect test

example 1

Stabilization of Microorganisms

Example 1A

Eight litres of live Bifidus culture was obtained from an original 3000 L liquid culture from Sine Pharmaceutical Co., Ltd. # 905, Xinjinqiao Rd., Pudong, Shanghai, P. R. China. Data supplied from the manufacturer established that 3000 L of fermentation liquid contains a total of 3×1016 CFU (colony forming units) and yields approximately 8.3 kg of freeze dry material containing a total of 2.16×1014 CFU of Bifidus; that is, after freeze drying, there is reduction of approximately 99% live bacteria population.

After arrival in the laboratory a sample of the culture was tested for stability at 4° C. At time zero 2.43×1016 CFU / 3000L was recorded. After storage for fourteen days under 4° C., the count was reduced to 1.5×1014 CFU / 3000L; that is, about one in 1500 cells survived after two weeks storage at 4° C.

The liquid culture, containing various sugar additives (as described below) was processed according to the invention in the following m...

example 1b

Further batches of Bifidobacterium bifidum 6-1 were imported from Sine Pharmaceutical Co., Ltd. # 905, Xinjinqiao Rd., Pudong, Shanghai, P. R. China. The culture used in Example 1A was thought to contain some waste material which may contribute to instability of the bacteria in the final bioencapsulated solid micro capsules. Accordingly, the culture used in the present example had all waste material removed, was concentrated and resuspended in buffer solutions. The culture was assayed on arrival from the manufacturer and a sample was also assayed just prior to use. Results indicated a bacterial count of 4.1×108CFU / L.

4 kg BatchSINE RX6Hydrogel core 6Pregel Maize Starch3.10 kgEgg Albumin0.40 kgCoating Liquid 6Bifidus 8.2 × 108 CFUMannitol0.10 kgGlycerol0.30 kgSodium Alginate0.06 kgSodium phosphate buffer0.04 kgPurified water to 1.00 kg.SINE RX7Hydrogel core 7Pregel Maize Starch2.44 kgGelatin0.52 kgStarch0.60 kgEgg Albumin0.20 kgCoatinq Liquid 7Bifidus 4.2 × 108 CFUMannitol0.05 kgGl...

example 2

Stabilization of Enzymes

Enzymes are biological proteins which have applications in a variety of industries; for example, they are used in food processing, as animal feed additives, and as human and animal medications.

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Abstract

Methods for preparing products containing moisture-sensitive materials, including biological materials such as proteins, peptides or live cells, comprising at least the steps: (i) providing a coating liquid comprising at least one active, a sugar polymer and a water soluble / miscible solvent; (ii) providing a quantity of microparticles comprising at least water soluble gel forming solid particles; (iii) fluidizing said quantity of microparticles within a processing chamber of a of a suitable apparatus to form a fluidized bed of said microparticles; (iv) spraying said coating liquid onto said fluidized bed from beneath the fluidized bed to coat said microparticles therewith under saturated moisture conditions; and (vi) allowing coated microparticles to dry, are described. Also described are compositions and uses.

Description

FIELD The present invention generally relates to a method of preparing biological materials, and particularly, but not exclusively, to a method of preparing biological proteins. BACKGROUND Many biological materials, such as proteins or whole cells, which may be useful in treatment and prevention of human and animal diseases or as food supplements, for example, are known to have a limited shelf life. This limitation is generally considered to be a result of protein instability at storage temperature, for example room temperature. The shelf life of certain proteins, and / or, cell cultures, may be extended by storing them at refrigeration temperatures (that is, 4° C. to 8° C.), however, even at such temperatures a shelf life of less than eighteen months is common. As will be appreciated, biologically active proteins are generally folded in a complex three dimensional manner which is unique to each protein. The proteins are generally organised on three levels; having a primary structu...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): A23K20/189A23K40/30A23K50/30A61K9/00A61K9/12A61K9/16A61K9/20A61K9/26A61K9/50A61K31/721A61K35/12A61K35/74A61K38/00A61K38/18A61K38/21A61K38/23A61K38/27A61K38/28A61K38/43A61K38/46A61K38/48A61K45/00A61K47/06A61K47/10A61K47/12A61K47/32A61K47/36A61K47/38A61K47/42A61P1/12A61P1/14A61P11/00A61P17/02A61P27/02A61P31/12A61P31/16A61P35/00A61P37/02A61P37/08C07K14/475C07K14/505C07K14/51C07K14/52C07K14/54C07K14/575C07K14/62C12N1/04C12N1/20C12N9/00C12N9/12C12N9/18C12N9/26C12N9/36C12N9/42C12N9/50C12N9/94C12N9/98
CPCA23K1/004A23K1/1653C12N9/98C12N1/04A61K38/4873A61K38/28A61K38/23A61K38/21A61K38/20A61K38/193A61K38/1816A61K35/747A61K35/745A23K1/184A61K9/0043A61K9/0048A61K9/006A61K9/12A61K9/1623A61K9/1652A61K9/1658A61K9/2081A61K2300/00A23K40/30A23K20/189A23K50/30A61P1/12A61P1/14A61P11/00A61P17/02A61P27/02A61P31/12A61P31/16A61P35/00A61P37/02A61P37/08A61K9/00
Inventor KO, THOMAS S.Y.AU YEUNG, TERENCE P.Y.
Owner PFIZER INC
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