Base oil for cooling of device, device-cooling oil containing the base oil, device to be cooled by the cooling oil, and device cooling method using the cooling oil

Inactive Publication Date: 2012-11-08
IDEMITSU KOSAN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0012]For increasing heat transfer coefficient by modifications in terms of a fluid, it should be noted that since heat transfer coefficient is variable in relation to Nusselt number, Reynolds number and Prandtl number, the cooling properties of a fluid are affected by the physical properties of the fluid such as kinematic viscosity, thermal conductivity, specific heat and density. Specifically, a fluid having smaller kinematic viscosity but larger thermal conductivity, specific heat and density exhibits better cooling properties. Accordingly, it has been considered to lower the viscosity of a fluid (e.g., a lubricating oil) for improving the cooling properties thereof. However, when the viscosity of a lubricating oil is lowered, the cooling properties are improved but a sufficient film thickness of the lubricating oil cannot be provided, thereby causing lubrication failure. In view of the above, the minimum viscosity is determined depending on conditions regarding a portion to be lubricated in a transmission or the like. Thus, among lubricating oils having the same kinematic viscosity, one having larger thermal conductivity, specific heat and density has better cooling properties. For instance, a heat transfer coefficient during forced convection of a plate having a uniform temperature is proportional to the thermal conductivity to the power of two thirds, the specific heat to the power of one third and the density to the power of one third, so that the heat transfer coefficient is the most affected by the thermal conductivity.
[0014]As a result of concentrated studies in terms of molecular design, the inventor has found that a compound having a predetermined molecular structure is excellent in cooling properties, electrical insulation properties and lubricity.
[0016]A device-cooling oil provided by blending a base oil for cooling a device according to the invention is excellent in electrical insulation properties and thermal conductivity, and thus is favorably usable for cooling a motor, a battery, an inverter, an engine, an electric cell or the like in an electric vehicle, a hybrid vehicle or the like.

Problems solved by technology

Among the above, the air-cooling method advantageously does not require any specific coolant to be prepared, but is unlikely to provide a large cooling capacity.
However, since a motor coil cannot be directly cooled because of the electrical conductivity of water, a cooling pipe has to be laid out, which, disadvantageously, increases the size of a cooling device.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

first exemplary embodiment

[0018]A device-cooling base oil in a first exemplary embodiment of the invention (hereinafter referred to as a “base oil”) contains at least one of an oleyl ester (i.e., an oleate, an oleyl alcohol ester) and an oleyl ether as a basic component.

[0019]The oleyl ester and the oleyl ether each have 23 or more of a total number of a terminal methyl group, a methylene group and an ether group in a main chain and 1 or less of a total number of a methyl branch and an ethyl branch in a molecule. The “main chain” herein means a portion having the longest chain structure in the molecule.

[0020]The first exemplary embodiment will be described in detail below.

[0021]For improving the thermal conductivity of liquid molecules, it is important to accelerate the transfer of thermal vibration energy resulting from collision between the molecules and to design the molecules such that the vibration energy is not dispersed in the molecules. In order to increase the frequency of collision between the mole...

examples of first exemplary embodiment

[0045]Next, the first exemplary embodiment will be further described in detail based on Examples, which by no means limit the first exemplary embodiment.

[0046]Specifically, base oils shown in Table 1 were prepared and various evaluations thereof were conducted. A preparation method and an evaluation method (a physical properties measuring method) for the base oils are as follows.

TABLE 1Example 1Example 2Example 3Example 4Example 5Example 6Example 7Comp. 1Comp. 2Base Oiloleyln-dodecyln-octyl16-n-octanoicn-octyloleylbutoxyethyl2-ethylhexylgroup-II(Compound Name)oleateoleateoleatemethylheptadecylacid oleyletheroleateoleatepurifiedoleatemineral oilTotal of terminal methyl,3228243124242321mixture ofmethylene and ether inplural kindsmain chainTotal of methyl and ethyl00010001mixture ofbranches in moleculeplural kindsThermal Conductivity0.1530.1490.1460.1490.1460.1470.1460.1400.130(25° C.) W / m · KVolume Resistivity4.4E+113.6E+121.6E+111.5E+132.2E+112.4E+121.4E+102.9E+121.2E+15(25° C.) Ω· c...

second exemplary embodiment

[0064]The base oil according to the first exemplary embodiment contains at least one of the oleyl ester (oleate, oleyl alcohol ester) and the oleyl ether as a fundamental component.

[0065]A device-cooling base oil according to a second exemplary embodiment of the invention contains at least one of an aliphatic monoester and an aliphatic monoether as a basic component.

[0066]The total number of a terminal methyl group, a methylene group and an ether group in a main chain of the monoester and the monoether is 18 or more. The total number of a methyl branch and an ethyl branch in a molecule of the monoester and the monoether is 2 or less. The “main chain” herein means a portion having the longest chain structure in the molecule.

[0067]The second exemplary embodiment will be described in detail below.

[0068]In describing this exemplary embodiment, what has been described in the above first exemplary embodiment will be omitted or simplified.

[0069]In this exemplary embodiment, the aliphatic m...

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Abstract

A device-cooling base oil includes 30 mass % of at least one of an oleyl ester (e.g., oleate and oleyl alcohol ester) and oleyl ether. The oleyl ester and the oleyl ether each have 23 or more of a total number of a terminal methyl group, a methylene group and an ether group in a main chain and 1 or less of a total number of a methyl branch and an ethyl branch. The base oil has a kinematic viscosity at 40 degrees C. in a range of 4 mm2 / s to 30 mm2 / s. A device-cooling oil provided by blending the base oil is excellent in electrical insulation properties and thermal conductivity, and thus is favorably usable for cooling a motor, a battery, an inverter, an engine, an electric cell or the like in an electric vehicle, a hybrid vehicle or the like.

Description

TECHNICAL FIELD[0001]The present invention relates to a base oil for cooling a device, a device-cooling oil using the base oil, a device to be cooled by the device-cooling oil, and a device cooling method using the device-cooling oil.BACKGROUND ART[0002]An improvement in the performance of electric vehicles and hybrid vehicles results in an increase in the power density and, consequently, the heat generation of a motor. Accordingly, coil, magnet and the like have been improved in heat resistance and, further, a variety of modifications in motor design have been made for, for instance, reducing the increased heat generation resulting from the improved performance of a motor.[0003]For cooling a motor, there have been suggested three types of methods, i.e., an air-cooling method, a water-cooling method and an oil-cooling method. Among the above, the air-cooling method advantageously does not require any specific coolant to be prepared, but is unlikely to provide a large cooling capacit...

Claims

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Application Information

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IPC IPC(8): C10M105/34
CPCC10M105/34C10M105/18C10M105/36C10M105/38C10M2207/0406C10M2207/2815C10N2240/202C10M2207/2855C10N2220/022C10N2220/027C10N2230/60C10N2240/10C10N2240/20C10M2207/2835C10N2020/069C10N2020/02C10N2030/60C10N2040/25C10N2040/14C10N2040/17
Inventor TSUBOUCHI, TOSHIYUKI
Owner IDEMITSU KOSAN CO LTD
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