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Particles containing organic catalytic materials and uses

a technology of organic catalytic materials and particles, applied in biochemistry apparatus and processes, inorganic carriers, enzymes, etc., to achieve the effects of simple filtration, easy isolation of reaction products from organic catalytic materials, and easy recovery and reus

Active Publication Date: 2015-08-18
EASTMAN KODAK CO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention provides a way to reuse expensive organic catalytic materials by incorporating them into semi-permeable particles. These particles allow for easy recovery and reuse of the catalyst, with minimal loss of the organic material. The particles have multiple cavities that allow for rapid reaction rates and easy isolation of the reaction product from the catalyst. The size of the particles is uniform, resulting in consistent reaction rates and recovery processes. These particles can be used in an aqueous slurry, without the need for isolation or drying. The invention preserves the catalytic activity of the organic materials for multiple reaction cycles.

Problems solved by technology

Some methods of manufacture produce large particles without any ability to control of the pore size while other manufacturing methods control the pore size without controlling the overall particle size.
However, these microcapsules are tubular and do not contain multiple discrete cavities.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

invention example 1

Preparation of Slurry of Semi-Permeable Particles Using Polycaprolactone and Glucose Oxidase

[0140]In this example the weight ratio of the water-insoluble semi-permeable polymer to the aqueous solution of the organic catalytic material is 0.26. A first water phase (W1) was prepared using 40.3 g of a 3 weight % solution of a carboxy methyl cellulose, sodium salt solution (250,000) in water along with 21.4 g of a 0.015 weight % glucose oxidase solution in 50 mmolar (pH 6.0) phosphate buffer. The oil phase (O) was prepared using 36.5 g of a 35.5 weight % solution of poly(caprolactone) in ethyl acetate, 12.1 g of a 23.5 weight % solution of poly(ethylene oxide-co-b-caprolactone) in ethyl acetate and 153.0 g of ethyl acetate. To this oil phase was added the W1 phase followed by mixing using a Silverson L4R Mixer fitted with a small holed disintegrating head. The resulting water-in-oil (W1 / O) emulsion was further homogenized by using a Microfluidizer model 110T from Microfluidics at a pres...

invention example 2

Preparation of Slurry of Semi-Permeable Particles Using Polycaprolactone and Glucose Oxidase

[0142]In this example the weight ratio of the water-insoluble semi-permeable polymer to the aqueous solution of the organic catalytic material is 0.51. The procedure of Invention Example 1 was followed except that 21.4 g of a 0.015 weight % glucose oxidase solution in 50 mmolar (pH 6.0) phosphate buffer was used in W1 aqueous phase. The oil phase was made using 81.1 g of a 35.5 weight % solution of polycaprolactone in ethyl acetate, 12.1 g of a 23.5 weight % solution of poly(ethylene oxide-co-b-caprolactone) in ethyl acetate, and 108.4 g of ethyl acetate. The amount of enzyme encapsulated in the resulting 3-8 micron semi-permeable particles was found to be 95 μg / g (dry basis), as determined by assay of the W2 aqueous phase (typical procedure described below in Invention example 27).

invention example 3

Preparation of Slurry of Semi-Permeable Particles Using Polycaprolactone and Glucose Oxidase

[0143]In this example the weight ratio of the water-insoluble semi-permeable polymer to the aqueous solution of the organic catalytic material is 0.64. The procedure of Invention Example 1 was followed except that 21.4 g of a 0.019 weight % glucose oxidase solution in 50 mmolar (pH 6.0) phosphate buffer was used in W1 aqueous phase. The oil phase was made using 103.4 g of a 35.5 weight % solution of poly(caprolactone) in ethyl acetate, 12.1 g of a 23.5 weight % solution of poly(ethylene oxide-co-b-caprolactone) in ethyl acetate, and 86.1 g of ethyl acetate. The amount of enzyme encapsulated in the resulting 3-8 μm semi-permeable particles was found to be 96 μg / g (dry basis), as determined by assay of the W2 aqueous phase (typical procedure described below in Invention Example 27).

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Abstract

Semi-permeable particle can be used to facilitate chemical reactions such as catalytic reactions. The semi-permeable particles are permeable to molecules having a molar mass of 1000 Daltons or less and have a mode particle size of at least 1 μm. The semi-permeable particles have multiple discrete cavities containing an aqueous solution or suspension of an organic catalytic material. The semi-permeable particles are also impermeable to the organic catalytic materials so they are retained within the multiple discrete cavities, and the semi-permeable particles can be reused multiple times for the same or different chemical reaction.

Description

COPENDING APPLICATIONS[0001]Reference is made to copending and commonly assigned U.S. Ser. No. 13 / 686,941 (filed on Nov. 28,2012 by Robello, Nair, Mis, and Dirmyer).[0002]Reference is made to copending and commonly assigned U.S. Ser. No. 13 / 686,942 (filed on Nov. 28,2012 by Nair and Jones).[0003]Reference is made to copending and commonly assigned U.S. Ser. No. 13 / 686,943 (filed on Nov. 28,2012 by Nair, Jones, and Mis).FIELD OF THE INVENTION[0004]The present invention relates to micro-sized semi-permeable particles containing organic catalytic materials such as enzymes. It also relates to various uses of these semi-permeable particles and methods for making them.BACKGROUND OF THE INVENTION[0005]Porous polymeric particles have been prepared and used for many different purposes. For example, porous particles have been described for use in chromatographic columns, ion exchange and adsorption resins, cosmetic formulations, papers, and paints. The methods for generating pores in polymeri...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): C12N11/04C12N11/08C12N11/14
CPCC12N11/04C12N11/08C12N11/14C12N11/082C12N11/087C12N11/096
Inventor MIS, MARK R.NAIR, MRIDULAROBELLO, DOUGLAS R.
Owner EASTMAN KODAK CO
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