Method for improving high-density polyethylene /carbon ink composite material positive temperature coefficient property

A technology of high-density polyethylene and composite materials, applied in the field of polymer processing, can solve the problems of high cost, high environmental atmosphere requirements, high PTC strength, etc., and achieve the effects of low cost, no pollution to the environment, and simple process

Inactive Publication Date: 2009-05-06
SICHUAN UNIV
View PDF2 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are many companies abroad, such as Raychem in the United States and Fujichang Electric Wire Co., Ltd. in Japan, which can produce self-recovery fuses and self-controlling heating cables with good quality. Due to the late start of theoretical research in China, and foreign companies' research on material preparation The process is strictly kept secret, so the scale of domestic industrial production is small, the variety of products is scarce, and the quality is poor
[0003] At present, the biggest problem of polymer PTC materials is that the stability of PTC effect is poor during repeated thermal cycles, and it is difficult to obtain low room temperature resistivity and high PTC strength at the same time.
Irradiation crosslinking of materials can solve the above problems to a certain extent, but the cost is high, the requirements for ambient atmosphere are high, and the uniformity of crosslinking for thick samples is poor
US5164133, US4514620, CN1343560, CN1188779, CN1363629, etc. have all disclosed methods for improving the performance of polymer PTC materials, which have improved the PTC strength of the material and the stability of the PTC effect to a certain extent, but the manufacturing processes of these methods are all relatively complicated. And the PTC strength of the obtained materials is not very high

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Method for improving high-density polyethylene /carbon ink composite material positive temperature coefficient property
  • Method for improving high-density polyethylene /carbon ink composite material positive temperature coefficient property
  • Method for improving high-density polyethylene /carbon ink composite material positive temperature coefficient property

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Example 1: Add 100g of high-density polyethylene, 40g of carbon black, 25g of polycaprolactam, 0.3g of antioxidant 1010 and antioxidant 168 to an open mill for mixing at a mixing temperature of 225-235°C. The mixing time was 10 minutes, and the obtained composite was compression molded into a 2mm thick sheet with a plate vulcanizer at a molding temperature of 230-240°C and a molding pressure of 10-15 MPa. Then the surface of the prepared sheet was heated to Press into the copper electrode sheet at 230°C.

Embodiment 2

[0026] Example 2: 100g of high-density polyethylene, 45g of carbon black, 43g of polycaprolactam, 0.8g of antioxidant 1010 and antioxidant 168 were added to an open mill for mixing at a mixing temperature of 225-235°C, The mixing time was 10 minutes, and the obtained composite was compression molded into a 2mm thick sheet with a plate vulcanizer at a molding temperature of 230-240°C and a molding pressure of 10-15 MPa. Then the surface of the prepared sheet was heated to Press into the copper electrode sheet at 230°C.

Embodiment 3

[0027] Example 3: Add 100g of high-density polyethylene, 65g of carbon black, 53g of polycaprolactam, 25g of maleic anhydride grafted polyethylene, 0.2g of antioxidant 1010 and antioxidant 168 to an open mill for mixing , The mixing temperature is 235-245℃, and the mixing time is 10min. The obtained composite was compression molded into a 2mm thick sheet with a plate vulcanizer, the molding temperature was 230-240℃, and the molding pressure was 10-15MPa. Then the surface of the prepared sheet was heated to 230℃ and pressed into copper. Electrode sheet.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a method for improving high-density polyethylene / carbon ink composite material positive temperature coefficient property, which comprises, (1) charging high density polyethylene 100 parts, carbon black 35-65 parts, polycaproamide 25-50 parts, maleic anhydride grafted polythene 0-45 parts, composite anti-oxidant 0.2-0.8 part into a rubber mill for milling, obtaining high-density polyethylene / carbon black composite, (2) molding the mixture into sheet material, heating the surface of the sheet material to 220 deg C, pressing into copper electrode sheets.

Description

1. Technical Field [0001] The invention relates to a method for improving the positive temperature coefficient (PTC) performance of a high-density polyethylene (HDPE) / carbon black (CB) composite material, and belongs to the field of polymer processing. 2. Background technology [0002] Since Frydman discovered the PTC phenomenon in low-density polyethylene (LDPE) filled with carbon black (CB) in 1945, PTC materials based on polymers have achieved great results in theoretical research and engineering application technologies. With the development of over-current protection components, self-controlled temperature heating devices and temperature sensors made of polymer PTC materials, they have been widely used in electronics, automobiles, medical, chemical, food and other fields. Many foreign companies, such as the Raychem Company of the United States and the Fujichang Wire Company of Japan, have been able to produce better quality self-recoverable fuses and self-controlled temperat...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): C08L23/06C08K5/524C08J3/20
Inventor 孙扶徐闻刘鹏波范萍邹华维
Owner SICHUAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products