Fast heating intelligent leadless welding table controller and control method thereof

A lead-free soldering station and controller technology, applied in the field of soldering electric irons, can solve the problems of shortened service life, return temperature difference, small heat capacity, etc., and achieve the effects of prolonging service life, high constant temperature accuracy and preventing empty burning

Inactive Publication Date: 2008-01-23
南京华夏电器有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Electric soldering iron has a large range of applications in the industrial production of electronic industrial instruments and meters. For a long time, there has been a defect of slow heating and temperature difference. Especially with the wide application of lead-free soldering, the heating speed of traditional heating methods is far from satisfying. welding requirements
Soldering irons suitable for lead-free soldering (including soldering irons) usually require a soldering iron tip with a heating power

Method used

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  • Fast heating intelligent leadless welding table controller and control method thereof
  • Fast heating intelligent leadless welding table controller and control method thereof
  • Fast heating intelligent leadless welding table controller and control method thereof

Examples

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Embodiment Construction

[0016] Referring to attached drawings 1 to 3, the rapid heating intelligent lead-free soldering station controller includes a thermocouple amplifier circuit, a cold junction compensation circuit, a single chip microcomputer, a reference voltage circuit, an over-temperature and fault detection circuit, a buzzer alarm circuit, a relay and its driving circuit , SCR zero-crossing trigger circuit, LED digital tube display circuit, rectification and voltage stabilization circuit, keyboard input circuit, reference voltage circuit.

[0017] The thermocouple amplifying circuit is composed of resistors R9-R12, capacitor C4, operational amplifier IC2A, and thermocouple RD. The cold junction compensation circuit is composed of resistors R4-R8, diode D5, and adjustable resistor P1. Single-chip microcomputer IC5 adopts PIC16F819 single-chip microcomputer. The reference voltage circuit is composed of resistors R1 ~ R3, voltage reference IC3, adjustable resistor P2, and capacitor C6. The ov...

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Abstract

The utility models relates to a fast temperature-rise intelligent controller for the leadless welding platform, of which the digital PID temperature-control is adopted via the one-board computer. The controller comprises a thermocouple amplifying circuit, a cold junction compensation circuit, a one-board computer, a temperature excursion and trouble detect circuit, a buzzer warning circuit, a relay, a relay driver circuit, a silicon controlled zero-cross trigger circuit, a LED nixie tube display circuit, a rectifying voltage regulator circuit and a keyboard entry circuit. The thermocouple amplifying circuit is composed of the resistances (R9 swung dash R12), a capacity (C4), and a operational circuit (IC2A); the cold junction compensation circuit consists of the resistances (R4 swung dash R8), a diode (D5) and a adjustable resistor (P1); the temperature excursion and trouble detect circuit is composed of the resistances (R13 swung dash R16), and a operational circuit(IC2B); the silicon controlled zero-cross trigger circuit is composed of the resistances (R21 swung dash R24), a silicon controlled optical coupler (IC4), a three-electrode tube (N4) and a silicon controlled rectifier (T) ; the LED nixie tube display circuit is composed of the resistances (R26 swung dash R35), the three-electrode tubes (N5 swung dash N7) and the nixie tubes (A1 swung dash A3).

Description

technical field [0001] The present invention relates to a fast-rising intelligent lead-free soldering station controller and a control method thereof, which relate to a rapid-heating intelligent lead-free soldering station controller and a control method using a single-chip microcomputer for digital PID temperature control. It belongs to the field of soldering electric iron. Background technique [0002] Electric soldering iron has a large range of applications in the industrial production of electronic industrial instruments and meters. For a long time, there has been a defect of slow heating and temperature difference. Especially with the wide application of lead-free soldering, the heating speed of traditional heating methods is far from satisfying. Welding requirements. Soldering irons suitable for lead-free soldering (including soldering irons) usually require a heating power of more than 90 watts, a smaller heat capacity, and a soldering iron tip with a faster heat co...

Claims

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Application Information

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IPC IPC(8): G05B19/042
Inventor 陈蓉建刘德林周春生
Owner 南京华夏电器有限公司
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